2,500 psi |
Overlap shear strength |
Etched Aluminum |
|
-40°C |
All aluminum data were developed on .063-inch thick 2024 T-3 clad aluminum and all steel data on .035-inch cold rolled steel. Test specimens were 1/2-inch overlap, 1-inch wide with .005-inch thick bondlines pulled at a testing rate of .1-inch/min. |
2,000 psi |
Overlap shear strength |
Abraded and Solvent Wiped Aluminum |
|
-40°C |
All aluminum data were developed on .063-inch thick 2024 T-3 clad aluminum and all steel data on .035-inch cold rolled steel. Test specimens were 1/2-inch overlap, 1-inch wide with .005-inch thick bondlines pulled at a testing rate of .1-inch/min. |
1,000 psi |
Overlap shear strength |
Solvent Wiped Aluminum |
|
-40°C |
All aluminum data were developed on .063-inch thick 2024 T-3 clad aluminum and all steel data on .035-inch cold rolled steel. Test specimens were 1/2-inch overlap, 1-inch wide with .005-inch thick bondlines pulled at a testing rate of .1-inch/min. |
2,000 psi |
Overlap shear strength |
Abraded and Solvent Wiped Steel |
|
-40°C |
All aluminum data were developed on .063-inch thick 2024 T-3 clad aluminum and all steel data on .035-inch cold rolled steel. Test specimens were 1/2-inch overlap, 1-inch wide with .005-inch thick bondlines pulled at a testing rate of .1-inch/min. |
1,000 psi |
Overlap shear strength |
Solvent Wiped Steel |
|
-40°C |
All aluminum data were developed on .063-inch thick 2024 T-3 clad aluminum and all steel data on .035-inch cold rolled steel. Test specimens were 1/2-inch overlap, 1-inch wide with .005-inch thick bondlines pulled at a testing rate of .1-inch/min. |
2,000 psi |
Overlap shear strength |
Etched Aluminum |
|
24°C |
All aluminum data were developed on .063-inch thick 2024 T-3 clad aluminum and all steel data on .035-inch cold rolled steel. Test specimens were 1/2-inch overlap, 1-inch wide with .005-inch thick bondlines pulled at a testing rate of .1-inch/min. |
2,000 psi |
Overlap shear strength |
Abraded and Solvent Wiped Aluminum |
|
24°C |
All aluminum data were developed on .063-inch thick 2024 T-3 clad aluminum and all steel data on .035-inch cold rolled steel. Test specimens were 1/2-inch overlap, 1-inch wide with .005-inch thick bondlines pulled at a testing rate of .1-inch/min. |
1,000 psi |
Overlap shear strength |
Solvent Wiped Aluminum |
|
24°C |
All aluminum data were developed on .063-inch thick 2024 T-3 clad aluminum and all steel data on .035-inch cold rolled steel. Test specimens were 1/2-inch overlap, 1-inch wide with .005-inch thick bondlines pulled at a testing rate of .1-inch/min. |
1,200 psi |
Overlap shear strength |
Abraded and Solvent Wiped Steel |
|
24°C |
All aluminum data were developed on .063-inch thick 2024 T-3 clad aluminum and all steel data on .035-inch cold rolled steel. Test specimens were 1/2-inch overlap, 1-inch wide with .005-inch thick bondlines pulled at a testing rate of .1-inch/min. |
700 psi |
Overlap shear strength |
Solvent Wiped Steel |
|
24°C |
All aluminum data were developed on .063-inch thick 2024 T-3 clad aluminum and all steel data on .035-inch cold rolled steel. Test specimens were 1/2-inch overlap, 1-inch wide with .005-inch thick bondlines pulled at a testing rate of .1-inch/min. |
300 psi |
Overlap shear strength |
Etched Aluminum |
|
82°C |
All aluminum data were developed on .063-inch thick 2024 T-3 clad aluminum and all steel data on .035-inch cold rolled steel. Test specimens were 1/2-inch overlap, 1-inch wide with .005-inch thick bondlines pulled at a testing rate of .1-inch/min. |
300 psi |
Overlap shear strength |
Abraded and Solvent Wiped Aluminum |
|
82°C |
All aluminum data were developed on .063-inch thick 2024 T-3 clad aluminum and all steel data on .035-inch cold rolled steel. Test specimens were 1/2-inch overlap, 1-inch wide with .005-inch thick bondlines pulled at a testing rate of .1-inch/min. |
100 psi |
Overlap shear strength |
Solvent Wiped Aluminum |
|
82°C |
All aluminum data were developed on .063-inch thick 2024 T-3 clad aluminum and all steel data on .035-inch cold rolled steel. Test specimens were 1/2-inch overlap, 1-inch wide with .005-inch thick bondlines pulled at a testing rate of .1-inch/min. |
100 psi |
Overlap shear strength |
Abraded and Solvent Wiped Steel |
|
82°C |
All aluminum data were developed on .063-inch thick 2024 T-3 clad aluminum and all steel data on .035-inch cold rolled steel. Test specimens were 1/2-inch overlap, 1-inch wide with .005-inch thick bondlines pulled at a testing rate of .1-inch/min. |
20 psi |
Overlap shear strength |
Solvent Wiped Steel |
|
82°C |
All aluminum data were developed on .063-inch thick 2024 T-3 clad aluminum and all steel data on .035-inch cold rolled steel. Test specimens were 1/2-inch overlap, 1-inch wide with .005-inch thick bondlines pulled at a testing rate of .1-inch/min. |
240 psi |
Overlap shear strength |
Nylon |
|
-40°C |
All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
1,240 psi |
Overlap shear strength |
Lexan |
|
-40°C |
Denotes substrate failure., All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
620 psi |
Overlap shear strength |
Plexiglass |
|
-40°C |
All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
1,660 psi |
Overlap shear strength |
FRP |
|
-40°C |
Denotes substrate failure, All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
370 psi |
Overlap shear strength |
Rigid PVC |
|
-40°C |
All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
440 psi |
Overlap shear strength |
ABS |
|
-40°C |
Denotes substrate failure, All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
330 psi |
Overlap shear strength |
Polystyrene |
|
-40°C |
All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
580 psi |
Overlap shear strength |
Nylon |
|
24°C |
All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
1,840 psi |
Overlap shear strength |
Lexan |
|
24°C |
Denotes substrate failure., All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
1,300 psi |
Overlap shear strength |
Plexiglass |
|
24°C |
All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
1,150 psi |
Overlap shear strength |
FRP |
|
24°C |
Denotes substrate failure., All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
960 psi |
Overlap shear strength |
Rigid PVC |
|
24°C |
All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
810 psi |
Overlap shear strength |
ABS |
|
24°C |
All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
530 psi |
Overlap shear strength |
Polystyrene |
|
24°C |
All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
40 psi |
Overlap shear strength |
Nylon |
|
82°C |
All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
125 psi |
Overlap shear strength |
Lexan |
|
82°C |
All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
70 psi |
Overlap shear strength |
Plexiglass |
|
82°C |
All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
180 psi |
Overlap shear strength |
FRP |
|
82°C |
All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
110 psi |
Overlap shear strength |
Rigid PVC |
|
82°C |
All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
300 psi |
Overlap shear strength |
ABS |
|
82°C |
All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
110 psi |
Overlap shear strength |
Polystyrene |
|
82°C |
All data were developed on 1/8-inch thick, 1/2-inch overlap, 1-inch wide specimens with .005-inch thick bondlines that had been abraded and alcohol wiped prior to bonding. |
0 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
300 sec |
23°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were pulled at 2 inches/min. |
16 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
900 sec |
23°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were pulled at 2 inches/min. |
227 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
1,800 sec |
23°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were pulled at 2 inches/min. |
689 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
2,700 sec |
23°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were pulled at 2 inches/min. |
858 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
3,600 sec |
23°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were pulled at 2 inches/min. |
1,202 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
4,500 sec |
23°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were pulled at 2 inches/min. |
1,507 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
5,400 sec |
23°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were pulled at 2 inches/min. |
1,640 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
6,300 sec |
23°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were pulled at 2 inches/min. |
1,460 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
7,200 sec |
23°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were pulled at 2 inches/min. |
1,877 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
10,800 sec |
23°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were pulled at 2 inches/min. |
844 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
300 sec |
66°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were placed in 150°F (66°C) oven and cured for specified time. Time to reach 150°F (66°C) was 4 min. Specimens were then removed and tested at 2-in./min. During testing the specimens were a approximately 125°F (49°C). |
1,055 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
600 sec |
66°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were placed in 150°F (66°C) oven and cured for specified time. Time to reach 150°F (66°C) was 4 min. Specimens were then removed and tested at 2-in./min. During testing the specimens were a approximately 125°F (49°C). |
1,175 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
900 sec |
66°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were placed in 150°F (66°C) oven and cured for specified time. Time to reach 150°F (66°C) was 4 min. Specimens were then removed and tested at 2-in./min. During testing the specimens were a approximately 125°F (49°C). |
1,165 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
1,200 sec |
66°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were placed in 150°F (66°C) oven and cured for specified time. Time to reach 150°F (66°C) was 4 min. Specimens were then removed and tested at 2-in./min. During testing the specimens were a approximately 125°F (49°C). |
1,305 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
1,800 sec |
66°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were placed in 150°F (66°C) oven and cured for specified time. Time to reach 150°F (66°C) was 4 min. Specimens were then removed and tested at 2-in./min. During testing the specimens were a approximately 125°F (49°C). |
1,490 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
2,700 sec |
66°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were placed in 150°F (66°C) oven and cured for specified time. Time to reach 150°F (66°C) was 4 min. Specimens were then removed and tested at 2-in./min. During testing the specimens were a approximately 125°F (49°C). |
1,455 psi |
Overlap shear strength |
2024 T-3 clad FPL etched aluminum |
3,600 sec |
66°C |
Specimens: 1/2-inch overlap prepared from 1 x 4-inch x 2024 T-3 clad FPL etched aluminum, .005-inch bondline. Specimens were placed in 150°F (66°C) oven and cured for specified time. Time to reach 150°F (66°C) was 4 min. Specimens were then removed and tested at 2-in./min. During testing the specimens were a approximately 125°F (49°C). |