| Application Type | Bond |
|---|---|
| 1 Part or 2 Part | 2 Part |
| Material Form | Liquid |
| Substrate | Aluminum, PolyAcrylic, Copper, Glass, Brass, Neoprene, ABS, Polycarbonate, PVC, Nitrile, Cold rolled Steel, Stainless Steel, FRP, Etched Aluminum, Plastic, Rubber, Galvanized Steel, SBR, Steel |
| Manufacturer | 3M |
| Chemistry | Epoxy |
| Cure Method | Base/Accelerator |
| Cure Temperature (°C) | 23 |
| Cure Time (min) | Fast, 1,440 to 2,880 |
| Viscosity (cPs) | 80,000 |
| Color | Cream |
| Chemical Resistance | Hydraulic Oil, JP-4 Fuel, Salt Spray, Tap Water, Water Vapor |
| High Temperature Resistance (°C) | 82 |
| Low Temperature Resistance (°C) | -55 |
| Key Specifications | UL94 V-O |
For high strength structural bonds, paint, oxide films, oils, dust, mold release agents and all other surface contaminants must be completely removed. However, the amount of surface preparation necessary depends on the required bond strength and the environmental aging resistance desired by user.
See Vendor technical data sheet for more information
To use, simply insert the duo-pak cartridge into the EPX Applicator and start the plunger into the cylinders using light pressure on the trigger. Next, remove the duo-pak cartridge cap and expel a small amount of adhesive to be sure both sides of the duo-pak cartridge are flowing evenly and freely.
If simultaneous mixing of Part A and Part B is desired, attach the EPX mixing nozzle to the duo-pak cartridge and begin dispensing the adhesive.
When mixing Part A and Part B manually, the components must be mixed in the ratio indicated in the Physical Uncured Properties section. Thorough mixing of the two components is required to obtain optimum properties.
Two-part mixing/proportioning/dispensing equipment is available for intermittent or production line use. These systems are ideal for line use because of their variable shot size and flow rate characteristics and are adaptable to most applications.
Solvent wipe surface using acetone or methyl ethyl ketone (MEK).*
*Note: When using solvents, extinguish all ignition sources, including pilot lights, and follow manufacturer’s precautions and directions for use.
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| Cure Temperature | Cure Time Test Method |
|---|---|
| 23°C | Time to develop maximum overlap shear properties |
| Cure Time | Test Method |
|---|---|
| Fast | |
| 1,440 to 2,880 min | Time to develop maximum overlap shear properties |
| Fixture or Handling Strength Time | Fixture-Handling Strength Test Method | Fixture-Handling Strength Time Temperature |
|---|---|---|
| 15 to 20 min | Time to develop 50 psi overlap shear properties. | 23°C |
| Viscosity | Test Method | Temperature |
|---|---|---|
| 80,000 cPs | Brookfield RVF #7 spindle at 20 rpm. | 23°C |
| Work / Pot Time | Test Method | Temperature |
|---|---|---|
| 4.00 to 8 min | Approximate time during which a 20 gram quantity of mixed resin at 73°F 23°C will adequately wet out on a substrate. | 23°C |
| 6 min |
| Shear Strength | Type | Substrate | Test Temperature | Test Method |
|---|---|---|---|---|
| 2,200 psi | Overlap shear strength | Aluminum -Etched | 25°C | Overlap Shear (ASTM D 1002-64) Overlap shear (OLS) strengths were measured on 1" wide 1/2" overlap specimens. These bonds were made individually using 1" x 4" pieces of substrate except for aluminum. Two panels 0.063" thick, 4" x 7" of 2024 T-3 clad aluminum were bonded and cut into 1" wide samples after 24 hours. The thickness of the bond line was 0.005-0.008". All strengths were measured at 73°F (23°C) except where noted. The separation rate of the testing jaws was 0.1" per minute for metals, 2" per minute for plastics. The thickness of the substrates were: metals, 0.060"; plastics, 0.125". |
| 1,050 psi | Overlap shear strength | Aluminum -MEK/abrade/MEK | 25°C | Overlap Shear (ASTM D 1002-64) Overlap shear (OLS) strengths were measured on 1" wide 1/2" overlap specimens. These bonds were made individually using 1" x 4" pieces of substrate except for aluminum. Two panels 0.063" thick, 4" x 7" of 2024 T-3 clad aluminum were bonded and cut into 1" wide samples after 24 hours. The thickness of the bond line was 0.005-0.008". All strengths were measured at 73°F (23°C) except where noted. The separation rate of the testing jaws was 0.1" per minute for metals, 2" per minute for plastics. The thickness of the substrates were: metals, 0.060"; plastics, 0.125". |
| 1,100 psi | Overalap shear strength | Cold Rolled Steel-MEK/abrade/MEK | 25°C | Overlap Shear (ASTM D 1002-64) Overlap shear (OLS) strengths were measured on 1" wide 1/2" overlap specimens. These bonds were made individually using 1" x 4" pieces of substrate except for aluminum. Two panels 0.063" thick, 4" x 7" of 2024 T-3 clad aluminum were bonded and cut into 1" wide samples after 24 hours. The thickness of the bond line was 0.005-0.008". All strengths were measured at 73°F (23°C) except where noted. The separation rate of the testing jaws was 0.1" per minute for metals, 2" per minute for plastics. The thickness of the substrates were: metals, 0.060"; plastics, 0.125". |
| 420 psi | Overlap shear strength | ABS | 25°C | Overlap Shear (ASTM D 1002-64) Overlap shear (OLS) strengths were measured on 1" wide 1/2" overlap specimens. These bonds were made individually using 1" x 4" pieces of substrate except for aluminum. Two panels 0.063" thick, 4" x 7" of 2024 T-3 clad aluminum were bonded and cut into 1" wide samples after 24 hours. The thickness of the bond line was 0.005-0.008". All strengths were measured at 73°F (23°C) except where noted. The separation rate of the testing jaws was 0.1" per minute for metals, 2" per minute for plastics. The thickness of the substrates were: metals, 0.060"; plastics, 0.125". |
| 240 psi | Overlap shear strength | PVC | 25°C | Overlap Shear (ASTM D 1002-64) Overlap shear (OLS) strengths were measured on 1" wide 1/2" overlap specimens. These bonds were made individually using 1" x 4" pieces of substrate except for aluminum. Two panels 0.063" thick, 4" x 7" of 2024 T-3 clad aluminum were bonded and cut into 1" wide samples after 24 hours. The thickness of the bond line was 0.005-0.008". All strengths were measured at 73°F (23°C) except where noted. The separation rate of the testing jaws was 0.1" per minute for metals, 2" per minute for plastics. The thickness of the substrates were: metals, 0.060"; plastics, 0.125". |
| 200 psi | Overlap shear strength | Polycarbonate | 25°C | Overlap Shear (ASTM D 1002-64) Overlap shear (OLS) strengths were measured on 1" wide 1/2" overlap specimens. These bonds were made individually using 1" x 4" pieces of substrate except for aluminum. Two panels 0.063" thick, 4" x 7" of 2024 T-3 clad aluminum were bonded and cut into 1" wide samples after 24 hours. The thickness of the bond line was 0.005-0.008". All strengths were measured at 73°F (23°C) except where noted. The separation rate of the testing jaws was 0.1" per minute for metals, 2" per minute for plastics. The thickness of the substrates were: metals, 0.060"; plastics, 0.125". |
| 145 psi | Overalap shear strength | Polyacrylic | 25°C | Overlap Shear (ASTM D 1002-64) Overlap shear (OLS) strengths were measured on 1" wide 1/2" overlap specimens. These bonds were made individually using 1" x 4" pieces of substrate except for aluminum. Two panels 0.063" thick, 4" x 7" of 2024 T-3 clad aluminum were bonded and cut into 1" wide samples after 24 hours. The thickness of the bond line was 0.005-0.008". All strengths were measured at 73°F (23°C) except where noted. The separation rate of the testing jaws was 0.1" per minute for metals, 2" per minute for plastics. The thickness of the substrates were: metals, 0.060"; plastics, 0.125". |
| 600 psi | Overlap shear strength | FRP | 25°C | Overlap Shear (ASTM D 1002-64) Overlap shear (OLS) strengths were measured on 1" wide 1/2" overlap specimens. These bonds were made individually using 1" x 4" pieces of substrate except for aluminum. Two panels 0.063" thick, 4" x 7" of 2024 T-3 clad aluminum were bonded and cut into 1" wide samples after 24 hours. The thickness of the bond line was 0.005-0.008". All strengths were measured at 73°F (23°C) except where noted. The separation rate of the testing jaws was 0.1" per minute for metals, 2" per minute for plastics. The thickness of the substrates were: metals, 0.060"; plastics, 0.125". |
| 1,250 psi | Overlap shear strength | -55°C | Overlap Shear (ASTM D 1002-64) Overlap shear (OLS) strengths were measured on 1" wide 1/2" overlap specimens. These bonds were made individually using 1" x 4" pieces of substrate except for aluminum. Two panels 0.063" thick, 4" x 7" of 2024 T-3 clad aluminum were bonded and cut into 1" wide samples after 24 hours. The thickness of the bond line was 0.005-0.008". All strengths were measured at 73°F (23°C) except where noted. The separation rate of the testing jaws was 0.1" per minute for metals, 2" per minute for plastics. The thickness of the substrates were: metals, 0.060"; plastics, 0.125". | |
| 2,200 psi | Overlap shear strength | 23°C | Overlap Shear (ASTM D 1002-64) Overlap shear (OLS) strengths were measured on 1" wide 1/2" overlap specimens. These bonds were made individually using 1" x 4" pieces of substrate except for aluminum. Two panels 0.063" thick, 4" x 7" of 2024 T-3 clad aluminum were bonded and cut into 1" wide samples after 24 hours. The thickness of the bond line was 0.005-0.008". All strengths were measured at 73°F (23°C) except where noted. The separation rate of the testing jaws was 0.1" per minute for metals, 2" per minute for plastics. The thickness of the substrates were: metals, 0.060"; plastics, 0.125". | |
| 800 psi | Overalap shear strength | 82°C | Overlap Shear (ASTM D 1002-64) Overlap shear (OLS) strengths were measured on 1" wide 1/2" overlap specimens. These bonds were made individually using 1" x 4" pieces of substrate except for aluminum. Two panels 0.063" thick, 4" x 7" of 2024 T-3 clad aluminum were bonded and cut into 1" wide samples after 24 hours. The thickness of the bond line was 0.005-0.008". All strengths were measured at 73°F (23°C) except where noted. The separation rate of the testing jaws was 0.1" per minute for metals, 2" per minute for plastics. The thickness of the substrates were: metals, 0.060"; plastics, 0.125". |
| Peel Strength | Type | Substrate | Test Method |
|---|---|---|---|
| 2 piw | 90° Peel strength | Aluminum, etched 2024 T-3 (.032") | T-peel (ASTM D 1876-61T), T-Peel strengths were measured on 1" wide bonds at 73°F (23°C). The testing jaw separation rate was 10 inches per minute. The substrates were 0.032" thick. |
| Dielectric Constant | Temperature | Test Method |
|---|---|---|
| 4.80 | 23°C | ASTM D 150 at 73°F (23°C)., 100 Hz |
| 4.70 | 23°C | ASTM D 150 at 73°F (23°C)., 500 Hz |
| 4.70 | 23°C | ASTM D 150 at 73°F (23°C)., 1 KHz |
| 4.60 | 23°C | ASTM D 150 at 73°F (23°C)., 10 KHz |
| 4.40 | 23°C | ASTM D 150 at 73°F (23°C)., 100 KHz |
| Dissipation Factor | Temperature | Test Method |
|---|---|---|
| 0.01500 | 23°C | ASTM D 150 at 73°F (23°C)., 100 Hz |
| 0.01500 | 23°C | ASTM D 150 at 73°F (23°C)., 500 Hz |
| 0.01600 | 23°C | ASTM D 150 at 73°F (23°C)., 1 KHz |
| 0.02400 | 23°C | ASTM D 150 at 73°F (23°C)., 10 KHz |
| 0.03800 | 23°C | ASTM D 150 at 73°F (23°C)., 100 KHz |
| Surface Resistivity | Temperature | Test Method |
|---|---|---|
| 2.3e15 (ohms/sq.) | 23°C | ASTM D 257 at 73°F (23°C). |
| Thermal Conductivity | Temperature | Test Method |
|---|---|---|
| 0.17 to 0.21 W/m°K | 42°C | ASTM C 177 (0.209 inch sample thickness at 107°F (42°C). |
| Volume Resistivity | Temp (°C) | Test Method |
|---|---|---|
| 1.7e14 (ohms/cm) | 23°C | ASTM D 257 at 73°F (23°C). |
| Shore D Hardness | Shore Hardness Test Method |
|---|---|
| 87 | ASTM D 2240 |
| Coefficient of Thermal Expansion (CTE) | CTE Temperature (°C) | CTE Test Method |
|---|---|---|
| 60e-6 (in./ in/°C) | -50 to 30°C | Determined using TMA and heating rate of 41°F (5°C) per minute. First heat values given. |
| 125e-6 (in./ in/°C) | 80 to 100°C | Determined using TMA and heating rate of 41°F (5°C) per minute. First heat values given. |
| Glass Transition Temp (Tg) | Glass Transition Temperature (Tg) Test Method |
|---|---|
| 61°C | Determined using DSC and heating rate of 68°F (20°C) per minute. |
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