2,700 psi |
Overlap shear strength |
Aluminum |
-55°C |
Overlap shear shear strength was measured on FPL etched 1 in. wide by 1/2 in. overlap specimens. The bonds were made from 2 panels of 4 in. x 7 in. x .063 in., 2024 T3 clad aluminum bonded together and cut into 1 in. wide specimens. The separation rate of the testing jaws was .1 in./minute. Tests similar to ASTM D-1002. |
3,500 psi |
Overlap shear strength |
Aluminum |
24°C |
Overlap shear shear strength was measured on FPL etched 1 in. wide by 1/2 in. overlap specimens. The bonds were made from 2 panels of 4 in. x 7 in. x .063 in., 2024 T3 clad aluminum bonded together and cut into 1 in. wide specimens. The separation rate of the testing jaws was .1 in./minute. Tests similar to ASTM D-1002. |
270 psi |
Overlap shear strength |
Aluminum |
71°C |
Overlap shear shear strength was measured on FPL etched 1 in. wide by 1/2 in. overlap specimens. The bonds were made from 2 panels of 4 in. x 7 in. x .063 in., 2024 T3 clad aluminum bonded together and cut into 1 in. wide specimens. The separation rate of the testing jaws was .1 in./minute. Tests similar to ASTM D-1002. |
250 psi |
Overlap shear strength |
Aluminum |
82°C |
Overlap shear shear strength was measured on FPL etched 1 in. wide by 1/2 in. overlap specimens. The bonds were made from 2 panels of 4 in. x 7 in. x .063 in., 2024 T3 clad aluminum bonded together and cut into 1 in. wide specimens. The separation rate of the testing jaws was .1 in./minute. Tests similar to ASTM D-1002. |
2,300 psi |
Overlap shear strength |
Aluminum/Aluminum |
24°C |
Overlap shear strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the substrates were: cold rolled, galvanized and stainless steel – 0.056-0.062 in., copper – 0.032 in., brass – 0.036 in., rubbers – 0.125 in., plastics – 0.125 in. All surfaces were prepared by solvent wiping/abrading/solvent wiping. The jaw separation rate used for testing was 0.1 in. per minute for metals, 2 in. per minute for plastics, and 20 in. per minute for rubbers. |
2,500 psi |
Overlap shear strength |
Cold Rolled Steel/Cold Rolled Steel |
24°C |
Overlap shear strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the substrates were: cold rolled, galvanized and stainless steel – 0.056-0.062 in., copper – 0.032 in., brass – 0.036 in., rubbers – 0.125 in., plastics – 0.125 in. All surfaces were prepared by solvent wiping/abrading/solvent wiping. The jaw separation rate used for testing was 0.1 in. per minute for metals, 2 in. per minute for plastics, and 20 in. per minute for rubbers. |
2,450 psi |
Overlap shear strength |
Stainless Steel/Stainless Steel |
24°C |
Overlap shear strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the substrates were: cold rolled, galvanized and stainless steel – 0.056-0.062 in., copper – 0.032 in., brass – 0.036 in., rubbers – 0.125 in., plastics – 0.125 in. All surfaces were prepared by solvent wiping/abrading/solvent wiping. The jaw separation rate used for testing was 0.1 in. per minute for metals, 2 in. per minute for plastics, and 20 in. per minute for rubbers. |
2,600 psi |
Overlap shear strength |
Galvanized Steel/Galvanized Steel |
24°C |
Overlap shear strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the substrates were: cold rolled, galvanized and stainless steel – 0.056-0.062 in., copper – 0.032 in., brass – 0.036 in., rubbers – 0.125 in., plastics – 0.125 in. All surfaces were prepared by solvent wiping/abrading/solvent wiping. The jaw separation rate used for testing was 0.1 in. per minute for metals, 2 in. per minute for plastics, and 20 in. per minute for rubbers. |
1,750 psi |
Overlap shear strength |
Copper/Copper |
24°C |
Overlap shear strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the substrates were: cold rolled, galvanized and stainless steel – 0.056-0.062 in., copper – 0.032 in., brass – 0.036 in., rubbers – 0.125 in., plastics – 0.125 in. All surfaces were prepared by solvent wiping/abrading/solvent wiping. The jaw separation rate used for testing was 0.1 in. per minute for metals, 2 in. per minute for plastics, and 20 in. per minute for rubbers. |
2,450 psi |
Overlap shear strength |
Brass/Brass |
24°C |
Overlap shear strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the substrates were: cold rolled, galvanized and stainless steel – 0.056-0.062 in., copper – 0.032 in., brass – 0.036 in., rubbers – 0.125 in., plastics – 0.125 in. All surfaces were prepared by solvent wiping/abrading/solvent wiping. The jaw separation rate used for testing was 0.1 in. per minute for metals, 2 in. per minute for plastics, and 20 in. per minute for rubbers. |
80 to 100 psi |
Overlap shear strength |
Styrene Butadiene Rubber/Steel |
24°C |
Overlap shear strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the substrates were: cold rolled, galvanized and stainless steel – 0.056-0.062 in., copper – 0.032 in., brass – 0.036 in., rubbers – 0.125 in., plastics – 0.125 in. All surfaces were prepared by solvent wiping/abrading/solvent wiping. The jaw separation rate used for testing was 0.1 in. per minute for metals, 2 in. per minute for plastics, and 20 in. per minute for rubbers. |
40 to 60 psi |
Overlap shear strength |
Neoprene Rubber/Steel |
24°C |
Overlap shear strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the substrates were: cold rolled, galvanized and stainless steel – 0.056-0.062 in., copper – 0.032 in., brass – 0.036 in., rubbers – 0.125 in., plastics – 0.125 in. All surfaces were prepared by solvent wiping/abrading/solvent wiping. The jaw separation rate used for testing was 0.1 in. per minute for metals, 2 in. per minute for plastics, and 20 in. per minute for rubbers. |
680 psi |
Overlap shear strength |
ABS/ABS Plastic |
24°C |
Overlap shear strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the substrates were: cold rolled, galvanized and stainless steel – 0.056-0.062 in., copper – 0.032 in., brass – 0.036 in., rubbers – 0.125 in., plastics – 0.125 in. All surfaces were prepared by solvent wiping/abrading/solvent wiping. The jaw separation rate used for testing was 0.1 in. per minute for metals, 2 in. per minute for plastics, and 20 in. per minute for rubbers. |
390 psi |
Overlap shear strength |
PVC/PVC, Rigid |
24°C |
Overlap shear strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the substrates were: cold rolled, galvanized and stainless steel – 0.056-0.062 in., copper – 0.032 in., brass – 0.036 in., rubbers – 0.125 in., plastics – 0.125 in. All surfaces were prepared by solvent wiping/abrading/solvent wiping. The jaw separation rate used for testing was 0.1 in. per minute for metals, 2 in. per minute for plastics, and 20 in. per minute for rubbers. |
660 psi |
Overlap shear strength |
Polycarbonate/Polycarbonate |
24°C |
Overlap shear strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the substrates were: cold rolled, galvanized and stainless steel – 0.056-0.062 in., copper – 0.032 in., brass – 0.036 in., rubbers – 0.125 in., plastics – 0.125 in. All surfaces were prepared by solvent wiping/abrading/solvent wiping. The jaw separation rate used for testing was 0.1 in. per minute for metals, 2 in. per minute for plastics, and 20 in. per minute for rubbers. |
480 psi |
Overlap shear strength |
Acrylic/Acrylic |
24°C |
Overlap shear strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the substrates were: cold rolled, galvanized and stainless steel – 0.056-0.062 in., copper – 0.032 in., brass – 0.036 in., rubbers – 0.125 in., plastics – 0.125 in. All surfaces were prepared by solvent wiping/abrading/solvent wiping. The jaw separation rate used for testing was 0.1 in. per minute for metals, 2 in. per minute for plastics, and 20 in. per minute for rubbers. |
1,400 psi |
Overlap shear strength |
Fiber Reinforced Polyester/Fiber Reinforced Polyester |
24°C |
The substrate broke during the test instead of the bond., Overlap shear strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the substrates were: cold rolled, galvanized and stainless steel – 0.056-0.062 in., copper – 0.032 in., brass – 0.036 in., rubbers – 0.125 in., plastics – 0.125 in. All surfaces were prepared by solvent wiping/abrading/solvent wiping. The jaw separation rate used for testing was 0.1 in. per minute for metals, 2 in. per minute for plastics, and 20 in. per minute for rubbers. |