3M DP190 Gray Datasheet 3M DP190 Gray

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  • Description for 3M DP190 Gray

    Long worklife flexible epoxy • 8-12 hrs. handling strength • Bonds many dissimilar materials

    *See Terms of Use Below

    Chemical Resistance 1, 1, 1-Trichlorethane, Acetone, Freon TF, Freon TMC, Isopropyl Alcohol, RMA Flux, Solvent
    Application Type Bond
    1 Part or 2 Part 2-Part
    Material Form Liquid
    Substrate Acrylic, Etched Aluminum, ABS, Polycarbonate, Polypropylene, PVC, Rubber, Cold rolled Steel, Fir, Sanded Aluminum, Glass, Plastic, Steel, Wood
    Manufacturer 3M
    Chemistry Epoxy, Amine
    Cure Method Base/Accelerator
    Cure Time (min) Fast, 10,080
    Viscosity (cPs) 80,000
    Color Gray
    High Temperature Resistance (°C) 82, Thermal shock resistance
    Low Temperature Resistance (°C) -55
    Volume Resistivity (O) 5.0e12 (ohms/cm)

  • Technical Data for 3M DP190 Gray

    *See Terms of Use Below

    Overview
    • Chemical Resistance
      • Chemical Resistance - 1, 1, 1-Trichlorethane, Acetone, Freon TF, Freon TMC, Isopropyl Alcohol, RMA Flux, Solvent
    • Application Type
    • 1 Part or 2 Part
      • 2-Part
    • Material Form
      • Liquid
    • Substrate
    • Chemistry
    • Cure Method
      • 2-Part Cure - Base/Accelerator
    • Color
      • Gray - Gray
    Specifications
    Cure Specs
    Cure Time (min) Fast, 10,080 Test Method
    Viscosity (cPs) 80,000 Test Method
    Fixture or Handling Strength Time (min) 480 to 720 Test Method
    Tack Free Time (min) 360 Test Method
    Work / Pot Time (min) 90, 90, 90, Long Test Method
    Mix Ratio 1:1 (by volume), 1.15:1 (by weight)
    Bond Strength
    Peel Strength (piw) High, Good, 3, 20, 10, 4, 2 Test Method
    Shear Strength (psi) High, Good, 2,500, 1,500, 1,400, 1,100, 300, 300, 800, 500, 1,600, 700, 800, 50, 10, 50, 1,000, 2,000, 2,200, 2,500, 1,500, 2,500, 1,000, 600, 400 Test Method
    Tensile Strength (psi) 3,500 Test Method
    Material Resistance
    High Temperature Resistance (°C) 82, Thermal shock resistance Test Method
    Low Temperature Resistance (°C) -55
    Conductivity
    Dissipation Factor 0.09000 Test Method
    Dielectric Strength (V/mil) 830 Test Method
    Dielectric Constant 6.50 Test Method
    Thermal Conductivity (W/m°K) 0.38, 0.14 Test Method
    Volume Resistivity (O) 5.0e12 (ohms/cm) Test Method
    Hardness
    Shore D Hardness 60 Test Method
    Elongation (%) 30 Test Method
    Flexibility Flexible
    Other Properties
    Glass Transition Temp (Tg) (°C) 7, 20 Test Method
    Coefficient of Thermal Expansion (CTE) 8e-6 (unit/unit /°C), 62 (unit/unit /°C), 177 (unit/unit /°C) Test Method
    Business Information
    Shelf Life Details Store products at 60-80°F (15-27°C) for maximum shelf life., These products have a shelf life of two years in their unopened original bulk containers and 15 months in duo-pak containers from date of shipment.
    Shelf Life Temperature (°F) 59 to 81, 59 to 81
    Shelf Life Type from date of shipment, from date of shipment
    Shelf Life (mon) 24, 15

  • Best Practices for 3M DP190 Gray

    *See Terms of Use Below

    1. Surface Preparation

      For high strength structural bonds, paint, oxide films, oils, dust, mold release agents and all other surface contaminants must be completely removed. However, the amount of surface preparation necessary directly depends on the required bond strength and the environmental aging resistance desired by the user.

      See vendor technical data sheet for more information

    2. Application

      To use, simply insert the duo-pak cartridge into the EPX applicator and start the plunger into the cylinders using light pressure on the trigger. Next, remove the duo-pak cartridge cap and expel a small amount of adhesive to be sure both sides of the duo-pak cartridge are flowing evenly and freely.

      Application to the substrates should be made within 75 minutes. Larger quantities and/or higher temperatures will reduce this working time.

      Join the adhesive coated surfaces and allow to cure at 60°F (16°C) or above until completely firm. Heat up to 200°F (93°C) will speed curing. These products will cure in 7 to 14 days @ 75°F (24°C).

      Keep parts from moving during cure. Contact pressure necessary. Maximum shear strength is obtained with a 3-5 mil bond line.

    3. Mixing

      If automatic mixing of Part A and Part B is desired, attach the EPX applicator mixing nozzle to the duo-pak cartridge and begin dispensing the adhesive. For hand mixing, expel the desired amount of adhesive and mix thoroughly. Mix approximately 15 seconds after uniform color is obtained.

      Mix thoroughly by weight or volume in the proportions specified in the typical uncured properties section. Mix approximately 15 seconds after uniform color is obtained.

    4. Clean-Up

      Excess uncured adhesive can be cleaned up with ketone type solvents.*

      *Note: When using solvents, extinguish all ignition sources, including pilot lights, and follow manufacturer’s precautions and directions for use.

  • Comparable Materials for 3M DP190 Gray

    *See Terms of Use Below

    Spec Engine® Results

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Cure Time Test Methods
Cure Time Test Method
Fast The cure time is defined as that time required for the adhesive to achieve a minimum of 80% of the ultimate strength as measured by aluminum-aluminum OLS.
10,080 min
Fixture or Handling Strength Time Test Methods
Fixture or Handling Strength Time Fixture-Handling Strength Test Method
480 to 720 min Handling strength determined per test method C-3179. Time to handling strength taken to be that required to achieve a 50 psi overlap shear OLS strength using aluminum substrates.
Tack Free Time Test Methods
Tack Free Time Test Method
360 min Tack-free time determined per test method C-3173. Involves dispensing 0.5 gram amount of adhesive onto substrate and testing periodically for no adhesive transfer to metal spatula
Viscosity Test Methods
Viscosity Test Method Temperature
80,000 cPs Brookfield RVF, #7 spindle, 20 rpm and 80°F 26°C. 24°C
Work / Pot Time Test Methods
Work / Pot Time Test Method Temperature
90 min
90 min Worklife determined using 3M test method C-3180. Procedure involves periodically measuring a 20 gram mixed mass for self leveling and wetting properties. This time will also approximate the usable worklife in an 3M™ EPX™ Applicator mixing nozzle. 23°C
90 min Worklife determined using 3M test method C-3180. Procedure involves periodically measuring a 2 gram mixed mass for self leveling and wetting properties. This time will also approximate the usable worklife in an 3M™ EPX™ Applicator mixing nozzle.
Long
Peel Strength Test Methods
Peel Strength Type Cure Time Cure Temperature Test Temperature Test Method
High, Good
3 piw 180° Peel strength 24 hr + 4 hrs 24 hr @ RT + 4 hrs @ 160°F [71°C] -55°C Peel strength were measured on 1 in. wide 1/2 in. peel specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F (21°(C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
20 piw 180° Peel strength 24 hr + 4 hrs 24 hr @ RT + 4 hrs @ 160°F [71°C] 21°C Peel strength were measured on 1 in. wide 1/2 in. peel specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F (21°(C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
10 piw 180° Peel strength 24 hr + 4 hrs 24 hr @ RT + 4 hrs @ 160°F [71°C] 49°C Peel strength were measured on 1 in. wide 1/2 in. peel specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F (21°(C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
4 piw 180° Peel strength 24 hr + 4 hrs 24 hr @ RT + 4 hrs @ 160°F [71°C] 65°C Peel strength were measured on 1 in. wide 1/2 in. peel specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F (21°(C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
2 piw 180° Peel strength 24 hr + 4 hrs 24 hr @ RT + 4 hrs @ 160°F [71°C] 82°C Peel strength were measured on 1 in. wide 1/2 in. peel specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F (21°(C)) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
Tensile Strength Test Methods
Tensile Strength Cure Time Cure Temperature Test Method
3,500 psi 2 hrs + 2 hrs 2 hrs RT plus 2 hrs/ 160°F (71°C) Tensile and Elongation. Used procedure in 3M test method C-3094/ATSM D 882. Samples were 2 in. dumbbells with .0125 in.neck and .030 in. sample thickness. Separation rate was 2 inches per minute. Samples cured 2 hrs RT plus 2 hrs/ 160°F (71°C).
Shear Strength Test Methods
Shear Strength Type Cure Time Cure Temperature Substrate Test Temperature Test Method
High
Good
2,500 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] Etched Aluminum 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
1,500 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] Sanded Aluminum (60 grit) 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in.
1,400 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] Cold Rolled Steel 21°C plastics, 0.125 in.
1,100 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] Wood, Fir 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
300 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] Glass, Borosilicate 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
300 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] Glass, +3M™ Scotch-Weld™ Primer 3901 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
800 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] Polycarbonate 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
500 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] Acrylic 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
1,600 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] Fiberglass 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
700 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] ABS 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
800 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] PVC 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
50 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] Polypropylene 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
10 psi Overlap shear strength 60 min 25°C Etched Aluminum 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
50 psi Overlap shear strength 360 min 25°C Etched Aluminum 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
1,000 psi Overlap shear strength 1,440 min 25°C Etched Aluminum 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
2,000 psi Overlap shear strength 10,080 min 25°C Etched Aluminum 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
2,200 psi Overlap shear strength 43,200 min 25°C Etched Aluminum 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
2,500 psi Overlap shear strength 129,600 min 25°C Etched Aluminum 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
1,500 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] -55°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
2,500 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] 21°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
1,000 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] 49°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
600 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] 65°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
400 psi Overlap shear strength 24 hrs + 2 hrs 24 hrs @ RT + 2 hrs 160°F [71°C] 82°C Overlap shear (OLS Strengths were measured on 1In. Wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were measured at 70° F(21°C) except were noted. (Test per ASTM D 1002-72.), The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.64 in., rubber, 0.125 in., plastics, 0.125 in.
High Temperature Resistance Test Methods
High Temperature Resistance Test Method
82°C
Thermal shock resistance Thermal shock resistance run per test method C-3174. Involves potting a metal washer into a 2 in. x 0.5 in. thick section and cycling this test specimen to colder and colder temperatures.
Dielectric Constant Test Methods
Dielectric Constant Temperature Test Method
6.50 23°C 1 KHZ@ 73°F (23°C) (ASTM D 150)
Dielectric Strength Test Methods
Dielectric Strength Test Method
830 V/mil (ASTM D 149) Sample Thickness Approx. 30 mil.
Dissipation Factor Test Methods
Dissipation Factor Temperature Test Method
0.09000 23°C 1 KHZ@ 73°F (23°C) (ASTM D 150)
Thermal Conductivity Test Methods
Thermal Conductivity Temperature Test Method
0.38 W/m°K 43°C Thermal conductivity determined using ASTM C177 and C-matic Instrument using 2 in. diameter samples., @ 110°F on .250 in. samples
0.14 W/m°K 43°C Thermal conductivity determined using ASTM C177 and C-matic Instrument using 2 in. diameter samples., @ 110°F on .250 in. samples
Volume Resistivity Test Methods
Volume Resistivity Test Method
5.0e12 (ohms/cm) ASTM D 257
Elongation Test Methods
Elongation Test Method
30 % Tensile and Elongation. Used procedure in 3M test method C-3094/ATSM D 882. Samples were 2 in. dumbbells with .0125 in. neck and .030 in. sample thickness. Separation rate was 2 inches per minute. Samples cured 2 hrs RT plus 2 hrs/ 160°F (71°C).
Shore D Hardness Test Methods
Shore D Hardness Shore Hardness Test Method
60 ASTM D 2240
Coefficient of Thermal Expansion (CTE) Test Methods
Coefficient of Thermal Expansion (CTE) CTE Temperature (°C) CTE Test Method
8e-6 (unit/unit /°C) 5 to 25°C TCE determined using TMA Analyzer using a heating rate of 50°F (10°C) per minute. Second heat values given.by TMA
62 (unit/unit /°C) 65 to 140°C TCE determined using TMA Analyzer using a heating rate of 50°F (10°C) per minute. Second heat values given.by TMA
177 (unit/unit /°C) TCE determined using TMA Analyzer using a heating rate of 50°F (10°C) per minute. Second heat values given.by TMA
Glass Transition Temp (Tg) Test Methods
Glass Transition Temp (Tg) Glass Transition Temperature (Tg) Test Method
7°C Glass Transition Temperature (Tg) determined using DSC Analyzer with a heating rate of 68°F (20°C) per minute. Second heat values given. by DCS
20°C Glass Transition Temperature (Tg) determined using DSC Analyzer with a heating rate of 68°F (20°C) per minute. Second heat values given. by DCS