3M DP460 Datasheet 3M DP460

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  • Description for 3M DP460

    Long worklife toughened epoxy • 2-4 hrs. handling strength

    *See Terms of Use Below

    Application Type Bond
    1 Part or 2 Part 2-Part
    Material Form Liquid
    Substrate PolyAcrylic, Etched Aluminum, Copper (Abrade), Phenolic, Brass, Metal, Neoprene, ABS, Polystryene, Polycarbonate, PVC, SBR, Cold rolled Steel (Abrade), Galvanized Steel (Electrodeposited), Stainless Steel (Abrade), FRP, Galvanized Steel (Electrodeposited), Aluminum, Brass (Abrade), Steel, Galvanized Steel (Oakite degrease) , Galvanized Steel (Oakite degrease) , Aluminum(Abrade), Cold Rolled Steel (Abraded) , Galvanized Steel (Hot dipped) , Galvanized Steel (Hot dipped) , Cold Rolled Steel (Oakite degrease)
    Industry Body-in-White
    Manufacturer 3M
    Chemistry Epoxy, Amine
    Cure Method Base/Accelerator, Heat
    Cure Temperature (°C) 23
    Cure Time (min) 10,080
    Viscosity (cPs) Controlled Flow, 30,000
    Color Off White, Opaque
    High Temperature Resistance (°C) 121, 82
    Low Temperature Resistance (°C) -55
    Volume Resistivity (O) 2.4e14 (ohms/cm)

  • Technical Data for 3M DP460

    *See Terms of Use Below

    Overview
    • Application Type
    • 1 Part or 2 Part
      • 2-Part
    • Material Form
      • Liquid
    • Substrate
      • Metal
      • Aluminum - Etched Aluminum, Aluminum(Abrade)
      • Copper - Copper (Abrade)
      • Brass - Brass (Abrade)
      • Steel - Cold rolled Steel (Abrade), Cold Rolled Steel (Abraded) , Cold Rolled Steel (Oakite degrease)
      • Galvanized - Galvanized Steel (Electrodeposited), Galvanized Steel (Oakite degrease) , Galvanized Steel (Hot dipped)
      • Plastic - Polystryene
      • Acrylic (PMMA) - PolyAcrylic
      • Phenolic
      • ABS
      • Polycarbonate
      • Polyvinyl chloride (PVC) - PVC
      • Neoprene
      • Styrene Butadiene Rubber (SBR) - SBR
      • Composites - FRP
      • Galvanized Steel - Galvanized Steel (Electrodeposited), Galvanized Steel (Hot dipped) , Galvanized Steel (Oakite degrease)
      • Stainless Steel - Stainless Steel (Abrade)
    • Industry
      • Body-in-White
    • Chemistry
    • Cure Method
      • Heat
      • 2-Part Cure - Base/Accelerator
    • Color
      • Off-White - Off White
      • Other - Opaque
    Specifications
    Cure Specs
    Cure Temperature (°C) 23
    Cure Time (min) 10,080
    Viscosity (cPs) Controlled Flow, 30,000 Test Method
    Fixture or Handling Strength Time (min) 120 to 240
    Work / Pot Time (min) 60, 75, 90, Long Test Method
    Mix Ratio 2:1 (by volume), 2:0.96 (by weight)
    Bond Strength
    Peel Strength (piw) High, 5 to 10, 60, 3 to 5, 60, 50, 40, 25 Test Method
    Shear Strength (psi) High, 4,500, 4,500, 700, 1,000, 1,400, 2,500, 220, 4,500, 3,200, 3,500, 3,500, 2,800, 4,000, 4,000, 4,200, 4,000, 2,000, 2,100, 300, 500, 400, 220, 450, 800, 1,400, 150, 100, 575, 350, 500, 330, 475, 1,000, 1,400, 140, 120, 5,200, 5,100, 4,500, 3,100, 5,000, 5,700, 4,200, 5,100, 3,700 Test Method
    Tensile Strength (psi)
    Material Resistance
    Environmental Resistance Environmental resistance
    High Temperature Resistance (°C) 121, 82
    Low Temperature Resistance (°C) -55
    Conductivity
    Dielectric Strength (V/mil) 1,100 Test Method
    Thermal Conductivity (W/m°K) 0.18 Test Method
    Volume Resistivity (O) 2.4e14 (ohms/cm) Test Method
    Hardness
    Shore D Hardness 75 to 80
    Other Properties
    Coefficient of Thermal Expansion (CTE) < 59e-6 (in./ in/°C), > 159e-6 (in./ in/°C)
    Business Information
    Shelf Life Details Store products at 60-80°F (15-27°C) or refrigerate for maximum shelf life.;These products have a shelf life of 15 months in original containers., Store products at 60-80°F (15-27°C) for maximum shelf life.;These products have a shelf life of 15 months in original containers at room temperature.Bulk containers have a shelf life of 2 years in their unopened containers.
    Shelf Life Temperature (°F) 59 to 81, 77 Room Temperature
    Shelf Life (mon) 15, 24

  • Best Practices for 3M DP460

    *See Terms of Use Below

    1. Application

      To use the 37 ml cartridge simply insert the duo-pak cartridge into the EPX applicator and start the plunger into the cylinders using light pressure on the trigger. Next, remove the duo-pak cartridge cap and expel a small amount of adhesive to be sure both sides of the duo-pak cartridge are flowing evenly and freely.

    2. Surface Preparation

      Surface preparations were used for substrates described in this Technical Data Sheet.

    3. Mixing

      If simultaneous mixing of Part A and Part B is desired, attach the EPX mixing nozzle to the duo-pak cartridge and begin dispensing the adhesive. With the 200 ml and 400 ml cartridges, the nozzle must be attached before dispensing any material to prevent unmixed adhesive from getting into the applicator cartridge holder. A small quantity of material should be discarded until uniform color, consistency of product and even flow is evident. When mixing Part A and Part B manually, the components must be mixed in the ratio indicated in the typical uncured properties section. Complete mixing of the two components is required to obtain optimum properties. Two-part mixing/proportioning/dispensing equipment is available for intermittent or production line use. These systems are ideal for line uses because of their variable shot size and flow rate characteristics and are adaptable to most applications.

  • Comparable Materials for 3M DP460

    *See Terms of Use Below

    Spec Engine® Results

    • 3M
      DP460NS(3M)

      Non-sag version of DP460 • Heat curable • High performance

    • WEICON
      Easy-Mix N 5000 Epoxy Adhesive(WEICON)

      It is Transparent, liquid, self-levelling, has a pot life of 20 minutes and a high adhesive strength.It can be used for many materials, such as metal, plastic, fiber composites, ceramic, glass, stone and wood.

    • WEICON
      Easy-Mix N 50(WEICON)

      It can be used on numerous materials such as metal, plastic, fibre reinforced materials, ceramics, glass, stone and wood.

    • Compare All
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Viscosity Test Methods
Viscosity Temperature
Controlled Flow
30,000 cPs 23°C
Work / Pot Time Test Methods
Work / Pot Time Test Method Temperature
60 min 20 g mixed 23°C
75 min 10 g mixed 23°C
90 min 5 g mixed 23°C
Long
Shear Strength Test Methods
Shear Strength Type Substrate Chemical Test Time Test Temperature Test Method
High 50% RH
4,500 psi Overlap Shear Strength Aluminum Distilled Water -55°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
4,500 psi Overlap Shear Strength Aluminum Water Vapor 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
700 psi Overlap Shear Strength Aluminum Water Vapor 900 sec 82°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Represents time in test chamber oven before test.
1,000 psi Overlap Shear Strength Aluminum Antifreeze/H2O (50/50) 1,800 sec Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Represents time in test chamber oven before test.
1,400 psi Overlap Shear Strength Aluminum Isopropyl Alcohol 3,600 sec Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Represents time in test chamber oven before test.
2,500 psi Overlap Shear Strength Aluminum Methyl Ethyl Ketone 14,400 sec 121°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Represents time in test chamber oven before test.
220 psi Overlap Shear Strength Aluminum Salt spray 900 sec 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Represents time in test chamber oven before test.
4,500 psi Overlap Shear Strength Aluminum Etched Skydrol LD-4 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
3,200 psi Overlap Shear Strength Aluminum Oakite degrease 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
3,500 psi Overlap Shear Strength Aluminum MEK/abrade/MEK 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
3,500 psi Overlap Shear Strength Cold Rolled Steel Oakite degrease 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
2,800 psi Overlap Shear Strength Cold Rolled Steel MEK/abrade/MEK 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
4,000 psi Overlap Shear Strength Copper- MEK/abrade/MEK 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
4,000 psi Overlap Shear Strength Brass- CDA 260 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
4,200 psi Overlap Shear Strength Brass- Cartridge 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
4,000 psi Overlap Shear Strength Stainless Steel MEK/abrade/MEK 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
2,000 psi Overlap Shear Strength Galvanized Steel- Oakite degrease 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
2,100 psi Overlap Shear Strength Galvanized Steel- Hot dipped 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
300 psi Overlap Shear Strength Galvanized Steel- Electrodeposited 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
500 psi Overlap Shear Strength ABS 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
400 psi Overlap Shear Strength PVC 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
220 psi Overlap Shear Strength Polycarbonate 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
450 psi Overlap Shear Strength Polyacrylic 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
800 psi Overlap Shear Strength Polystryene 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
1,400 psi Overlap Shear Strength FRP 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
150 psi Overlap Shear Strength Phenolic 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
100 psi Overlap Shear Strength SBR/Steel 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
575 psi Overlap Shear Strength Neoprene/Steel 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
350 psi Overlap Shear Strength ABS 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
500 psi Overlap Shear Strength PVC 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
330 psi Overlap Shear Strength Polycarbonate 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
475 psi Overlap Shear Strength Polyacrylic 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Substrate Failure
1,000 psi Overlap Shear Strength Polystryene 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Substrate Failure
1,400 psi Overlap Shear Strength FRP 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Substrate Failure
140 psi Overlap Shear Strength Phenolic 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Substrate Failure
120 psi Overlap Shear Strength SBR/Steel 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Substrate Failure
5,200 psi Overlap shear Neoprene/Steel 2,592,000 sec 23°C ASTM D 1002-72
5,100 psi Overlap shear 2,592,000 sec 23°C ASTM D 1002-72, Immersion
4,500 psi Overlap shear 2,592,000 sec 23°C ASTM D 1002-72, (49°C)/100% RH
3,100 psi Overlap shear 1,209,600 sec 23°C ASTM D 1002-72, (93°C)/100% RH
5,000 psi Overlap shear 2,592,000 sec 23°C ASTM D 1002-72, (82°C), Immersion
5,700 psi Overlap shear 2,592,000 sec 23°C ASTM D 1002-72, (23°C), Immersion
4,200 psi Overlap shear 2,592,000 sec 23°C ASTM D 1002-72, (23°C), Immersion
5,100 psi Overlap shear 2,592,000 sec 23°C ASTM D 1002-72, (35°C), Immersion
3,700 psi Overlap shear 2,592,000 sec 23°C ASTM D 1002-72, 66°C, Immersion
Peel Strength Test Methods
Peel Strength Type Substrate Test Temperature Test Method
High
5 to 10 piw T-peel strength Aluminum - etched (17-20 mil bondline) -55°C T-peel strengths were measured on 1 in. wide bonds at 73°F (23°C). The testing jaw separation rate was 20 inches per minute. The substrates were 0.032 in. thick.
60 piw T-peel strength Aluminum - etched (17-20 mil bondline) 23°C T-peel strengths were measured on 1 in. wide bonds at 73°F (23°C). The testing jaw separation rate was 20 inches per minute. The substrates were 0.032 in. thick.
3 to 5 piw T-peel strength Aluminum - etched (17-20 mil bondline) 82°C T-peel strengths were measured on 1 in. wide bonds at 73°F (23°C). The testing jaw separation rate was 20 inches per minute. The substrates were 0.032 in. thick.
60 piw T-peel strength Aluminum, etched 17-20 mil bondline 23°C T-peel strengths were measured on 1 in. wide bonds at 73°F (23°C). The testing jaw separation rate was 20 inches per minute. The substrates were 0.032 in. thick.
50 piw T-peel strength Aluminum, etched 5-8 mil bondline 23°C T-peel strengths were measured on 1 in. wide bonds at 73°F (23°C). The testing jaw separation rate was 20 inches per minute. The substrates were 0.032 in. thick.
40 piw T-peel strength Cold Rolled Steel 17-20 mil bondline Oakite degreased 23°C T-peel strengths were measured on 1 in. wide bonds at 73°F (23°C). The testing jaw separation rate was 20 inches per minute. The substrates were 0.032 in. thick.
25 piw T-peel strength Cold Rolled Steel 17-20 mil bondline MEK/abrade/MEK 23°C T-peel strengths were measured on 1 in. wide bonds at 73°F (23°C). The testing jaw separation rate was 20 inches per minute. The substrates were 0.032 in. thick.
Dielectric Strength Test Methods
Dielectric Strength Test Method
1,100 V/mil ASTM D-149
Thermal Conductivity Test Methods
Thermal Conductivity Temperature
0.18 W/m°K 45°C
Volume Resistivity Test Methods
Volume Resistivity Test Method
2.4e14 (ohms/cm) ASTM D-257