• Description for 3M DP460NS

    Non-sag version of DP460 • Heat curable • High performance

    *See Terms of Use Below

    Application Type Bond
    1 Part or 2 Part 2 Part
    Material Form Liquid
    Substrate PolyAcrylic, Etched Aluminum, Copper (Abrade), Phenolic, Brass, Metal, Neoprene, ABS, Polycarbonate, PVC, SBR, Cold rolled Steel (Abrade), Galvanized Steel, Stainless Steel (Abrade), FRP, Galvanized Steel, Aluminum, Brass (Abrade), Polystryene, Steel, Galvanized Steel (Oakite degrease) , Galvanized Steel (Electrodeposited), Aluminum (Abrade), Cold Rolled Steel (Oakite degrease) , Galvanized Steel (Hot dipped) , Galvanized Steel (Oakite degrease) , Aluminum (Oakite degrease) , Galvanized Steel (Electrodeposited), Galvanized Steel (Hot dipped)
    Manufacturer 3M
    Chemistry Epoxy, Amine
    Cure Method Heat, Base/Accelerator
    Cure Temperature (°C) 23
    Cure Time (min) 10,080
    Viscosity (cPs) Controlled flow, Non-sag, 125,000
    Color Off White
    Chemical Resistance Antifreeze/H2O (50/50), Distilled Water, Isopropyl Alcohol, Methyl Ethyl Ketone, Salt spray, Skydrol LD-4, Trichloroethane, Water Vapor
    High Temperature Resistance (°C) 121, 82
    Low Temperature Resistance (°C) -55
  • Technical Data for 3M DP460NS

    Overview
    • Application Type
    • 1 Part or 2 Part
      • 1 Part or 2 Part - 2 Part
      • Part A Name - Base
      • Part B Name - Accelerator
    • Material Form
      • Liquid
    • Substrate
      • Metal
      • Aluminum - Etched Aluminum, Aluminum (Abrade), Aluminum (Oakite degrease)
      • Copper - Copper (Abrade)
      • Brass - Brass (Abrade)
      • Steel - Cold rolled Steel (Abrade), Cold Rolled Steel (Oakite degrease)
      • Galvanized - Galvanized Steel, Galvanized Steel (Electrodeposited), Galvanized Steel (Oakite degrease) , Galvanized Steel (Hot dipped)
      • Plastic - ABS, Polystryene
      • Acrylic (PMMA) - PolyAcrylic
      • Phenolic
      • Polycarbonate
      • Polyvinyl chloride (PVC) - PVC
      • Neoprene
      • Styrene Butadiene Rubber (SBR) - SBR
      • Composites - FRP
      • Galvanized Steel - Galvanized Steel (Electrodeposited), Galvanized Steel (Oakite degrease) , Galvanized Steel (Hot dipped)
      • Stainless Steel - Stainless Steel (Abrade)
    • Chemistry
    • Cure Method
      • Heat
      • 2-Part Cure - Base/Accelerator
    • Color
      • Off-White - Off White
    Specifications
    Cure Specs
    Cure Temperature (°C) 23
    Cure Time (min) 10,080
    Viscosity (cPs) Controlled flow, Non-sag, 125,000 Test Method
    Work / Pot Time (min) 60, 60, 60, 60 Test Method
    Mix Ratio 2:1 (by volume), 2:0.96 (by weight)
    Bond Strength
    Peel Strength (piw) High, 3 to 5, 60, 20, 19, 77, 39 Test Method
    Shear Strength (psi) High, 4,900, 4,650, 1,360, 1,810, 2,630, 2,680, 420, 4,500, 2,300, 2,670, 3,600, 4,400, 3,400, 2,400, 2,480, 3,000, 345, 815, 380, 210, 320, 570, 1,210, 130, 90, 572, 313, 390, 270, 490, 1,379, 1,231, 239, 114 Test Method
    Material Resistance
    Chemical Resistance Antifreeze/H2O (50/50), Distilled Water, Isopropyl Alcohol, Methyl Ethyl Ketone, Salt spray, Skydrol LD-4, Trichloroethane, Water Vapor
    Environmental Resistance Environmental resistance
    High Temperature Resistance (°C) 121, 82
    Low Temperature Resistance (°C) -55
    Conductivity
    Dielectric Strength (V/mil) 727 Test Method
    Thermal Conductivity (W/m°K) 0.18 Test Method
    Volume Resistivity (O) 3.25e15 (ohms/cm) Test Method
    Hardness
    Shore D Hardness 78 to 84 Test Method
    Other Properties
    Coefficient of Thermal Expansion (CTE) < Cured, 74.44e-6 (in./ in/°C), > Cured, 166e-6 (in./ in/°C)
    Business Information
    Shelf Life Details Store products at 60-80°F (15-27°C) or refrigerate for maximum shelf life.;These products have a shelf life of 15 months in original containers.
    Shelf Life Temperature (°F) 59 to 81, 77 Room Temperature
    Shelf Life Type Store products at 60-80°F (15-27°C) for maximum shelf life.;These products have a shelf life of 15 months in original containers at room temperature. Bulk containers have a shelf life of 2 years in their unopened containers.
    Shelf Life (mon) 15, 24
  • Best Practices for 3M DP460NS

    *See Terms of Use Below

    1. Application

      To use the 37 ml cartridge simply insert the duo-pak cartridge into the EPX applicator and start the plunger into the cylinders using light pressure on the trigger. Next, remove the duo-pak cartridge cap and expel a small amount of adhesive to be sure both sides of the duo-pak cartridge are flowing evenly and freely.

    2. Surface Preparation

      Surface preparations were used for substrates described in this Technical Data Sheet.

    3. Mixing

      If simultaneous mixing of Part A and Part B is desired, attach the EPX mixing nozzle to the duo-pak cartridge and begin dispensing the adhesive. With the 200 ml and 400 ml cartridges, the nozzle must be attached before dispensing any material to prevent unmixed adhesive from getting into the applicator cartridge holder. A small quantity of material should be discarded until uniform color, consistency of product and even flow is evident. When mixing Part A and Part B manually, the components must be mixed in the ratio indicated in the typical uncured properties section. Complete mixing of the two components is required to obtain optimum properties. Two-part mixing/proportioning/dispensing equipment is available for intermittent or production line use. These systems are ideal for line uses because of their variable shot size and flow rate characteristics and are adaptable to most applications.

  • Comparable Materials for 3M DP460NS

    *See Terms of Use Below

    Spec Engine® Results

    Closest Results from this Manufacturer

Questions about this material?

Get personal assistance with your specific application needs.

Your Profile Edit
  1. f63c430a-72d8-4712-8c8b-fdb629aed7fe
  2. f63c430a-72d8-4712-8c8b-fdb629aed7fe

Popular Articles

Epoxies in the Medical Device Industry

Read Article

Infographic: ENSURING A STRONG BOND - 6 Basic Methods of Surface Preparation

Read Article

Testing the effectiveness of surface treatments

Read Article

Electrically Conductive Adhesives

Read Article

Sponsored Articles

Unique Advantages of Contact Adhesives

Read Article

Using LOCTITE® 454™ is a Valid Option for Engineers Working with a Wide Variety of Materials

Read Article

Sylgard 184 by DOW is the Top Choice for a Transparent, Silicone Encapsulant. Read Why:

Read Article

Case Study: Creating reliable, corrosion-free bonds with LORD® 406 acrylic adhesive

Read Article
Information provided by Gluespec

Why Register?

  • View Technical Details
  • View Test Methods
  • View Key Specifications
  • View Similar Materials
  • Save your Project Searches

Already registered? Sign in.

Questions? Learn more about Gluespec

Gluespec Poll

Which answer best describes a project you are currently working on?
Viscosity Test Methods
Viscosity Temperature
Controlled flow
Non-sag
125,000 cPs
Work / Pot Time Test Methods
Work / Pot Time Test Method Temperature
60 min Uncured,20 g mixed 23°C
60 min Uncured,10 g mixed 23°C
60 min Uncured,5 g mixed 23°C
60 min
Shear Strength Test Methods
Shear Strength Type Substrate Test Time Test Temperature Test Method
High
4,900 psi Overlap Shear Strength Aluminum -55°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
4,650 psi Overlap Shear Strength Aluminum 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
1,360 psi Overlap Shear Strength Aluminum 900 sec 82°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Represents time in test chamber oven before test.
1,810 psi Overlap Shear Strength Aluminum 1,800 sec Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Represents time in test chamber oven before test.
2,630 psi Overlap Shear Strength Aluminum 3,600 sec Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Represents time in test chamber oven before test.
2,680 psi Overlap Shear Strength Aluminum 14,400 sec 121°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Represents time in test chamber oven before test.
420 psi Overlap Shear Strength Aluminum 900 sec 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Represents time in test chamber oven before test.
4,500 psi Overlap Shear Strength Aluminum Etched 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
2,300 psi Overlap Shear Strength Aluminum Oakite degrease 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
2,670 psi Overlap Shear Strength Aluminum MEK/abrade/MEK 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
3,600 psi Overlap Shear Strength Cold Rolled Steel MEK/abrade/MEK 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
4,400 psi Overlap Shear Strength Copper- MEK/abrade/MEK 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
3,400 psi Overlap Shear Strength Brass- MEK/abrade/MEK 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
2,400 psi Overlap Shear Strength Stainless Steel MEK/abrade/MEK 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
2,480 psi Overlap Shear Strength Galvanized Steel- Hot dipped 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
3,000 psi Overlap Shear Strength Galvanized Steel- Electrodeposited 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
345 psi Overlap Shear Strength ABS 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
815 psi Overlap Shear Strength PVC 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
380 psi Overlap Shear Strength Polycarbonate 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
210 psi Overlap Shear Strength Polyacrylic 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
320 psi Overlap Shear Strength Polystryene 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
570 psi Overlap Shear Strength FRP 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
1,210 psi Overlap Shear Strength Phenolic 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
130 psi Overlap Shear Strength SBR/Steel 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
90 psi Overlap Shear Strength Neoprene/Steel 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
572 psi Overlap Shear Strength ABS 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
313 psi Overlap Shear Strength PVC 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
390 psi Overlap Shear Strength Polycarbonate 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
270 psi Overlap Shear Strength Polyacrylic 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
490 psi Overlap Shear Strength Polystryene 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
1,379 psi Overlap Shear Strength FRP 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
1,231 psi Overlap Shear Strength Phenolic 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
239 psi Overlap Shear Strength SBR/Steel 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
114 psi Overlap Shear Strength Neoprene/Steel 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
Peel Strength Test Methods
Peel Strength Type Substrate Test Temperature Test Method
High
3 to 5 piw T-Peel Strength Aluminum - etched (17-20 mil bondline) -55°C ASTM D 1876-61T, T-peel strengths were measured on 1 in. wide bonds at 73°F (23°C). The testing jaw separation rate was 20 inches per minute. The substrates were 0.032 in. thick.
60 piw T-peel strength Aluminum - etched (17-20 mil bondline) 23°C ASTM D 1876-61T, T-peel strengths were measured on 1 in. wide bonds at 73°F (23°C). The testing jaw separation rate was 20 inches per minute. The substrates were 0.032 in. thick.
20 piw T-peel strength Aluminum - etched (17-20 mil bondline) 82°C ASTM D 1876-61T, T-peel strengths were measured on 1 in. wide bonds at 73°F (23°C). The testing jaw separation rate was 20 inches per minute. The substrates were 0.032 in. thick.
19 piw Bell Peel Strength Aluminum -55°C ASTM D 3167, Bell peel strengths were measured on 1/2 in. wide bonds at the temperatures noted. The testing jaw separation rate was 6 in. per minute. The bonds are made with 0.064 in. bonded to 0.025 in. thick adherends.
77 piw Bell Peel Strength Aluminum 23°C ASTM D 3167, Bell peel strengths were measured on 1/2 in. wide bonds at the temperatures noted. The testing jaw separation rate was 6 in. per minute. The bonds are made with 0.064 in. bonded to 0.025 in. thick adherends.
39 piw Belll Peel Strength Aluminum 82°C ASTM D 3167, Bell peel strengths were measured on 1/2 in. wide bonds at the temperatures noted. The testing jaw separation rate was 6 in. per minute. The bonds are made with 0.064 in. bonded to 0.025 in. thick adherends.
Dielectric Strength Test Methods
Dielectric Strength Test Method
727 V/mil Cured, ASTM D-149
Thermal Conductivity Test Methods
Thermal Conductivity Temperature Test Method
0.18 W/m°K 45°C Cured
Volume Resistivity Test Methods
Volume Resistivity Test Method
3.25e15 (ohms/cm) ASTM D-257
Shore D Hardness Test Methods
Shore D Hardness Shore Hardness Test Method
78 to 84 Cured