• Description for 3M DP460NS

    Non-sag version of DP460 • Heat curable • High performance

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    Application Type Bond
    1 Part or 2 Part 2 Part
    Material Form Liquid
    Substrate Plastic: PolyAcrylic, Etched Aluminum, Copper (Abrade), Plastic: Phenolic, Metal: Brass, Metal, Rubber: Neoprene, ABS, Polycarbonate, PVC, Rubber: SBR, Cold rolled Steel (Abrade), Steel: Galvanized Steel, Steel: Galvanized Steel (Electrodeposited), Stainless Steel (Abrade), FRP, Aluminum, Metal: Brass (Abrade), Polystryene, Steel, Steel: Galvanized Steel (Oakite degrease) , Aluminum (Abrade), Cold Rolled Steel (Oakite degrease) , Steel: Galvanized Steel (Hot dipped) , Aluminum (Oakite degrease)
    Manufacturer 3M
    Chemistry Epoxy, Amine
    Cure Method Heat, Base/Accelerator
    Cure Temperature (°C) 23
    Cure Time (min) 10,080
    Viscosity (cPs) Controlled flow, Non-sag, 125,000
    Color Off White
    Chemical Resistance Antifreeze/H2O (50/50), Distilled Water, Isopropyl Alcohol, Methyl Ethyl Ketone, Salt spray, Skydrol LD-4, Trichloroethane, Water Vapor
    High Temperature Resistance (°C) 121, 82
    Low Temperature Resistance (°C) -55
  • Technical Data

    Overview
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    Specifications
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  • Best Practices

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Viscosity Test Methods
Viscosity Temperature
Controlled flow
Non-sag
125,000 cPs
Work / Pot Time Test Methods
Work / Pot Time Test Method Temperature
60 min Uncured,20 g mixed 23°C
60 min Uncured,10 g mixed 23°C
60 min Uncured,5 g mixed 23°C
60 min
Shear Strength Test Methods
Shear Strength Type Substrate Test Time Test Temperature Test Method
High
4,900 psi Overlap Shear Strength Aluminum -55°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
4,650 psi Overlap Shear Strength Aluminum 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
1,360 psi Overlap Shear Strength Aluminum 900 sec 82°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Represents time in test chamber oven before test.
1,810 psi Overlap Shear Strength Aluminum 1,800 sec Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Represents time in test chamber oven before test.
2,630 psi Overlap Shear Strength Aluminum 3,600 sec Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Represents time in test chamber oven before test.
2,680 psi Overlap Shear Strength Aluminum 14,400 sec 121°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Represents time in test chamber oven before test.
420 psi Overlap Shear Strength Aluminum 900 sec 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in., Represents time in test chamber oven before test.
4,500 psi Overlap Shear Strength Aluminum Etched 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
2,300 psi Overlap Shear Strength Aluminum Oakite degrease 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
2,670 psi Overlap Shear Strength Aluminum MEK/abrade/MEK 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
3,600 psi Overlap Shear Strength Cold Rolled Steel MEK/abrade/MEK 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
4,400 psi Overlap Shear Strength Copper- MEK/abrade/MEK 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
3,400 psi Overlap Shear Strength Brass- MEK/abrade/MEK 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
2,400 psi Overlap Shear Strength Stainless Steel MEK/abrade/MEK 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
2,480 psi Overlap Shear Strength Galvanized Steel- Hot dipped 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
3,000 psi Overlap Shear Strength Galvanized Steel- Electrodeposited 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
345 psi Overlap Shear Strength ABS 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
815 psi Overlap Shear Strength PVC 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
380 psi Overlap Shear Strength Polycarbonate 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
210 psi Overlap Shear Strength Polyacrylic 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
320 psi Overlap Shear Strength Polystryene 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
570 psi Overlap Shear Strength FRP 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
1,210 psi Overlap Shear Strength Phenolic 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
130 psi Overlap Shear Strength SBR/Steel 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
90 psi Overlap Shear Strength Neoprene/Steel 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
572 psi Overlap Shear Strength ABS 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
313 psi Overlap Shear Strength PVC 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
390 psi Overlap Shear Strength Polycarbonate 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
270 psi Overlap Shear Strength Polyacrylic 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in.
490 psi Overlap Shear Strength Polystryene 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
1,379 psi Overlap Shear Strength FRP 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
1,231 psi Overlap Shear Strength Phenolic 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
239 psi Overlap Shear Strength SBR/Steel 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
114 psi Overlap Shear Strength Neoprene/Steel 23°C Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in. wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All strengths were measured at 73°F (23°C) except where noted., The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060 in., other metals, 0.05-0.064 in., rubbers, 0.125 in., plastics, 0.125 in. Substrate Failure
Peel Strength Test Methods
Peel Strength Type Substrate Test Temperature Test Method
High
3 to 5 piw T-Peel Strength Aluminum - etched (17-20 mil bondline) -55°C ASTM D 1876-61T, T-peel strengths were measured on 1 in. wide bonds at 73°F (23°C). The testing jaw separation rate was 20 inches per minute. The substrates were 0.032 in. thick.
60 piw T-peel strength Aluminum - etched (17-20 mil bondline) 23°C ASTM D 1876-61T, T-peel strengths were measured on 1 in. wide bonds at 73°F (23°C). The testing jaw separation rate was 20 inches per minute. The substrates were 0.032 in. thick.
20 piw T-peel strength Aluminum - etched (17-20 mil bondline) 82°C ASTM D 1876-61T, T-peel strengths were measured on 1 in. wide bonds at 73°F (23°C). The testing jaw separation rate was 20 inches per minute. The substrates were 0.032 in. thick.
19 piw Bell Peel Strength Aluminum -55°C ASTM D 3167, Bell peel strengths were measured on 1/2 in. wide bonds at the temperatures noted. The testing jaw separation rate was 6 in. per minute. The bonds are made with 0.064 in. bonded to 0.025 in. thick adherends.
77 piw Bell Peel Strength Aluminum 23°C ASTM D 3167, Bell peel strengths were measured on 1/2 in. wide bonds at the temperatures noted. The testing jaw separation rate was 6 in. per minute. The bonds are made with 0.064 in. bonded to 0.025 in. thick adherends.
39 piw Belll Peel Strength Aluminum 82°C ASTM D 3167, Bell peel strengths were measured on 1/2 in. wide bonds at the temperatures noted. The testing jaw separation rate was 6 in. per minute. The bonds are made with 0.064 in. bonded to 0.025 in. thick adherends.
Dielectric Strength Test Methods
Dielectric Strength Test Method
727 V/mil Cured, ASTM D-149
Thermal Conductivity Test Methods
Thermal Conductivity Temperature Test Method
0.18 W/m°K 45°C Cured
Volume Resistivity Test Methods
Volume Resistivity Test Method
3.25e15 (ohms/cm) ASTM D-257
Shore D Hardness Test Methods
Shore D Hardness Shore Hardness Test Method
78 to 84 Cured