| Application Type | Bond |
|---|---|
| 1 Part or 2 Part | 2 Part |
| Material Form | Liquid |
| Substrate | Plastics, Polypropylene, Polycarbonate, Glass, Aluminum (1/16" thick) , Wood, PVC, Acrylic, Concrete , Metals, Dissimilar Substrates, 304 Stainless Steel (1/32" thick) , Cold-Rolled Steel (1/32" thick) , Copper (1/16" thick) , Green FRP , Polyethylene, Fiber Reinforced Plastic, Thermoplastic Elastomers, ABS |
| Manufacturer | 3M |
| Chemistry | Acrylic, Solvent-free, Methacrylate |
| Cure Method | Base/Accelerator |
| Cure Temperature (°C) | 20 to 25 Room Temperature, 23 |
| Cure Time (min) | 480 to 1,440 |
| Color | Black |
| Chemical Resistance | 160F (71C) Water Soak, 160F (71C)/100% RH, Acetone, Antifreeze Coolant, Diesel Fuel, Excellent water resistance, Gasoline, HCl (16% by vol.), Isopropyl Alcohol, NaOH (10% by wt.), Salt Water Soak (5% by wt.), Toluene, Very good |
| High Temperature Resistance (°C) | 82 |
| Low Temperature Resistance (°C) | -29 |
3M™ Scotch-Weld™ Structural Plastic Adhesive DP-8005 can bond polypropylene, polyethylene and other thermoplastic polyolefins without special surface preparation. However, all substrates should be clean, dry and free of paint, oxide films, oils, dust, mold release agents and other surface contaminants. The amount of surface preparation directly depends on the bond strength and environmental resistance desired by the user.
See Vendor Technical Data Sheet for more info.
Apply adhesive to clean, dry substrates, which are free of loose paint, oxide films, oils, dust, mold release agents and all other surface contaminants.
See Vendor Technical Data Sheet for more info.
Use only the specified 3M™ EPX™ Plus II Applicator system or appropriate meter mix equipment to ensure the proper 10:1 mix ratio and mix. Hand mixing is not recommended and may result in unpredictable results.
See Vendor Technical Data Sheet for more info.
After the adhesive is applied, substrates must be mated within the work life of the adhesive, 2-2.5 minutes or sooner for one-sided applications. Adhesive thickness less than .005" will yield unpredictable results. The joint design of the substrates should facilitate a .005" to .008" adhesive thickness at the bondline. Adhesive contains .008" microspheres for this purpose.
The bonded surfaces should be fixtured, or clamped, for at least 2 hours. The clamping pressure should be sufficient to keep the surfaces in contact during cure (typically 4-8 psi). Plastic parts can be designed to be self-fixturing, negating the need for external fixturing.
Note: Heating the bondline to 150-175°F (66-80°C) for 30 minutes will speed up curing. The parts should be dwelled for a minimum of 10 minutes at room temperature prior to heating to allow more adhesive penetration into the substrates before heat-accelerated cure.
Cured adhesive appearance: the adhesive will yellow with time
a rippling effect in the adhesive as it cures is normal and indicates that the adhesive is mixed properly and curing normally.
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| Cure Temperature | Cure Time Test Method |
|---|---|
| 20 to 25°C Room Temperature | |
| 23°C | Uncured |
| Cure Time | Test Method |
|---|---|
| 480 to 1,440 min | Uncured |
| Fixture or Handling Strength Time | Fixture-Handling Strength Test Method | Fixture-Handling Strength Time Temperature |
|---|---|---|
| 120 to 180 min | Uncured, Minimum of 50 psi shear at 73°F/23°(C) | 23°C |
| Work / Pot Time | Test Method | Temperature |
|---|---|---|
| 2.50 to 3.00 min | Uncured | 23°C |
| Shear Strength | Type | Cure Time | Cure Temperature | Substrate | Test Temperature | Test Method |
|---|---|---|---|---|---|---|
| 1,100 psi | Overlap shear strength | >2,880 min | 23°C | HDPE | 23°C | Substrate failure/Break/Yield, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 875 psi | Overlap shear strength | >2,880 min | 23°C | PE | 23°C | Substrate failure/Break/Yield, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 1,150 psi | Overlap shear strength | >2,880 min | 23°C | PP | 23°C | Substrate failure/Break/Yield, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 750 psi | Overlap shear strength | >2,880 min | 23°C | UHMWPE | 23°C | Substrate failure/Break/Yield, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 400 psi | Overlap shear strength | >2,880 min | 23°C | LDPE | 23°C | Substrate failure/Break/Yield, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 1,575 psi | Overlap shear strength | >2,880 min | 23°C | ABS | 23°C | Substrate failure/Break/Yield, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 1,100 psi | Overlap shear strength | >2,880 min | 23°C | Polycarbonate | 23°C | Adhesive failure, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 1,075 psi | Overlap shear strength | >2,880 min | 23°C | Plexiglass (PMMA) | 23°C | Substrate failure/Break/Yield, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 1,900 psi | Overlap shear strength | >2,880 min | 23°C | PVC | 23°C | Substrate failure/Break/Yield, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 575 psi | Overlap shear strength | >2,880 min | 23°C | HIPS | 23°C | Substrate failure/Break/Yield, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 2,500 psi | Overlap shear strength | >2,880 min | 23°C | Green FRP | 23°C | Cohesive failure, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 200 psi | Overlap shear strength | >2,880 min | 23°C | PTFE | 23°C | Adhesive failure, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 750 psi | Overlap shear strength | >2,880 min | 23°C | Polystyrene | 23°C | Substrate failure/Break/Yield, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 525 psi | Overlap shear strength | >2,880 min | 23°C | Glass (3/16" thick) | 23°C | Substrate failure/Break/Yield, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 1,425 psi | Overlap shear strength | >2,880 min | 23°C | Gel Coat (3/16" thick) | 23°C | Substrate failure/Break/Yield, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 2,050 psi | Overlap shear strength | >2,880 min | 23°C | Copper (1/16" thick) | 23°C | Cohesive failure/Break/Yield, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 2,075 psi | Overlap shear strength | >2,880 min | 23°C | Aluminum (1/16" thick) | 23°C | Cohesive failure, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 2,275 psi | Overlap shear strength | >2,880 min | 23°C | Cold-Rolled Steel (1/32" thick) | 23°C | Cohesive failure, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 1,100 psi | Overlap shear strength | >2,880 min | 23°C | 304 Stainless Steel (1/32" thick) | 23°C | Adhesive failure, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 850 psi | Overlap shear strength | >2,880 min | 23°C | HDPE/HDG | 23°C | Mixed (Mode of Adhesive failure and Cohesive failure), Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 1,025 psi | Overlap shear strength | >2,880 min | 23°C | HDPE/Galvanealed | 23°C | Substrate failure/Break/Yield (HDPE), Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 1,025 psi | Overlap shear strength | >2,880 min | 23°C | HDPE/CRS (non-abraded CRS) | 23°C | Mixed (Mode of Adhesive failure and Cohesive failure), Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 1,225 psi | Overlap shear strength | >2,880 min | 23°C | Oily HDG | 23°C | Mixed (Mode of Adhesive failure and Cohesive failure), Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| 875 psi | Overlap shear strength | 23°C | HDPE | -29 (C), 23 (C) | Cohesive failure, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). | |
| 1,100 psi | Overlap shear strength | 23°C | HDPE | 23 (C), 23 (C) | Substrate Failure/Break/Yield, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). | |
| 700 psi | Overlap shear strength | 23°C | HDPE | 49 (C), 23 (C) | Cohesive failure, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). | |
| 475 psi | Overlap shear strength | 23°C | HDPE | 66 (C), 23 (C) | Mixed (Mode of AF and CF), Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). | |
| 300 psi | Overlap shear strength | 23°C | HDPE | 82 (C), 23 (C) | Mixed (Mode of AF and CF), Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). | |
| 900 psi | Overlap shear strength | 23°C | Green-FRP | -29 (C), 23 (C) | Adhesive failure, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). | |
| 2,450 psi | Overlap shear strength | 23°C | Green-FRP | 23 (C), 23 (C) | Adhesive failure, Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). | |
| 1,550 psi | Overlap shear strength | 23°C | Green-FRP | 49 (C), 23 (C) | Mixed (Mode of AF and CF), Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). | |
| 1,025 psi | Overlap shear strength | 23°C | Green-FRP | 66 (C), 23 (C) | Mixed (Mode of AF and CF), Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). | |
| 975 psi | Overlap shear strength | 23°C | Green-FRP | 82 (C), 23 (C) | Mixed (Mode of AF and CF), Overlap shear test for adhesion determined in accordance to ASTM D1002. Sampe dimenions were 1" x 4" x 1/8" (unless other thicknesses indicated) with an overlap area of 1" x 1/2". Plastics and glass substrates were cleansed with isopropyl alcohol (IPA) wipes, metal substrates were abraded with 150-grit sandpaper and cleansed with methyl ethyl ketone (MEK) wipes. All bonds were allowed to cure for a minimum of 48 hours at 73°F (23°C) before tested. Data were collected using a Sintech 5GL Mechanical Tester with the 2000-lb or 5000-lb load cells. Test rate was 2"/min. for plastic bonds, and 0.1"/min. for metal and glass bonds at 73°F (23°C). |
| Peel Strength | Type | Substrate | Test Temperature | Test Method |
|---|---|---|---|---|
| 9 piw | T-Peel strength | HDPE | 23°C | Cohesive but Shocky, Peel tests on 0.02" thick HDPE, 0.017" bondline thickness, 8" x 1" in T-peel mode at a rate of 2.0"/min. |
| Modulus | Test Method |
|---|---|
| 58,782 psi | Modulus at 1% Strain |
| Shore D Hardness | Shore Hardness Test Method |
|---|---|
| 60 | ASTM D-2240 |
| Coefficient of Thermal Expansion (CTE) | CTE Temperature (°C) | CTE Test Method |
|---|---|---|
| < 125 (ppm/°C) | -40 to 120°C | Tg and CTE determined by TMA -40°F to 249°F (-40°C to 120°C) at 10°F (5°C)/min. (after 2 heat cycles).;Above Tg |
| > 170 (ppm/°C) | -40 to 120°C | Tg and CTE determined by TMA -40°F to 249°F (-40°C to 120°C) at 10°F (5°C)/min. (after 2 heat cycles).;Below Tg |
| Glass Transition Temp (Tg) | Glass Transition Temperature (Tg) Test Method |
|---|---|
| 33°C | Cured, Tg and CTE determined by TMA -40°F to 249°F (-40°C to 120°C) at 10°F (5°C)/min. (after 2 heat cycles). |
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