Devcon (ITW) Plastic Welder

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Description for Devcon (ITW) Plastic Welder

Tough fast curing structural adhesive with superior impact and peel resistance to most plastic surfaces such as ABS PVC, SMC, composites polyesters, polycarbonate, strenics, PET, fiberglass wood, concrete, ceramic and metal.

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Chemical Resistance	Acetic (Dilute) 10%, Ammonia, Antifreeze, Cutting Oil, Gasoline, Glycols, Hydrochloric 10%, Mineral Spirits, Motor Oil, Sodium Hypochlorite, Sulfuric 10%
Application Type	Bond
1 Part or 2 Part	2-Part
Material Form	Liquid
Substrate	Galvanized metal, Engineered plastics, Polycarb, RIM urethane, PVC, Wood, Stainless Steel, Fiberglass, Epoxy, Galvanized metal, Polyester(PBT), ABS, Noryl, PBT, PPO, Valox
Industry	Electrical
Manufacturer	Devcon (ITW)
Chemistry	Methacrylate, Toughened
Cure Method	Adhesive/Activator
Cure Temperature (°C)	20 to 25, 24
Cure Time (min)	10,080, 45 to 60, 1,440
Viscosity (cPs)	Non-sagging, 50,000
Color	Straw
High Temperature Resistance (°C)	121
Low Temperature Resistance (°C)	-55
Density (g/cm³)	8.20 (lbs/gal), .98 (gm/cc)
Key Specifications	UL 746C

Best Practices for Devcon (ITW) Plastic Welder

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Technical Data for Devcon (ITW) Plastic Welder

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Overview

Chemical Resistance
- Chemical Resistance - Acetic (Dilute) 10%, Ammonia, Antifreeze, Cutting Oil, Gasoline, Glycols, Hydrochloric 10%, Mineral Spirits, Motor Oil, Sodium Hypochlorite, Sulfuric 10%
Application Type
- Adhesive - Bond
1 Part or 2 Part
- 2-Part
Material Form
- Liquid
Substrate
- Fiberglass
- Metal - Galvanized metal
- Galvanized - Galvanized metal
- Plastic - Engineered plastics, Noryl, PPO, Valox
- Polycarbonate - Polycarb
- Polyurethane - RIM urethane
- Polyvinyl chloride (PVC) - PVC
- Epoxy
- ABS
- Wood
- Polybutylene Terephthalate (PBT) - Polyester(PBT), PBT
- Stainless Steel
- Other - FRT, GTX, Lomod, Metton, PCBB, Poorly prepared surfaces, PPO, GBS
Industry
- Electronics - Electrical
- Industrial - Load-bearing bonds
Chemistry
- Toughened
- Acrylic - Methacrylate
Cure Method
- 2-Part Cure - Adhesive/Activator
Color
- Yellow - Straw
Key Specifications
- UL (Underwriters Laboratory), ULC (Underwriters Laboratories of Canada), NFPA (National Fire Protection Association) - UL 746C

Specifications

Cure Specs

Cure Temperature (°C)	20 to 25, 24
Cure Time (min)	10,080, 45 to 60, 1,440
Viscosity (cPs)	Non-sagging, 50,000
Fixture or Handling Strength Time (min)	Rapid, 10 to 15	Test Method
Work / Pot Time (min)	4.00 to 6	Test Method
Mix Ratio	1:1 (by volume), 1:1 (by weight)

Bond Strength

Structural/Load-Bearing	Toughened structural, Load-Bearing
Peel Strength (piw)	35 to 40 (pli)	Test Method
Tensile Strength (psi)	1,300, 3,500, 1,400	Test Method

Material Resistance

High Temperature Resistance (°C)	121
Impact Resistance	Impact resistance	Test Method
Low Temperature Resistance (°C)	-55

Hardness

Shore D Hardness	78	Test Method
Elongation (%)	15 to 25	Test Method

Other Properties

Flash Point (°F)	51.0
% Solids (%)	100	Test Method
Density (g/cm³)	8.20 (lbs/gal), .98 (gm/cc)
Specific Volume (mm³)	28.1 (in[3]/lb.)	Test Method

Business Information

Shelf Life Details	Store between 55°F and 75°. Continuous storage above 75°F, reduces the shelf life of the materials. Prolonged exposure above 100°F quickly diminishes the products reactivity, and should be avoided. Shelf life can be extended by refrigeration between 45°Ff and 55°F. DO NOT FREEZE., Store in a cool, dry place.
Shelf Life Temperature (°F)	55 to 75

Best Practices for Devcon (ITW) Plastic Welder

*See Terms of Use Below
1. Surface Preparation
  
  Clean surface by solvent-wiping any deposits of heavy grease, oil, dirt, or other contaminants. Surface can also be cleaned with industrial cleaning equipment such as vapor phase degreasers or hot aqueous baths. If working with metal, abrade or roughen the surface to significantly increase the microscopic bond area and optimize the bond strength.
2. Application
  
  1. Apply mixed product directly to one surface in an even film or as a bead.
  
  2. Assemble with mating part within recommended working time.
  
  3. Apply firm pressure between mating parts to minimize any gap and ensure good contact (a small fillet of product should flow out the edges to display adequate gap fill.)
  
  4. Bond line thickness of mixed adhesive should be @ .015”-.030” for optimum adhesion.
  
  For very large gaps: - 1. Apply product to both surfaces
  
  2. Spread to cover entire area OR make a bead pattern to allow flow throughout the joint.
  
  Let bonded assemblies stand for recommended functional cure time prior to handling.
  
  CAPABILITIES: Can withstand processing forces
  
  Do not drop, shock load, or heavily load
3. Mixing
  
  Proper homogenous mixing of resin and hardener is essential for the curing and development of stated strengths.
  
  25 ML DEV-TUBE - 1. Squeeze material into a small container the size of an ashtray.
  
  2. Using mixing stick included on Dev-tube handle, vigorously mix components for one (1) minute.
  
  3. Immediately apply to substrate.
  
  35ML/50 ML/250 ML/380 ML/400 ML CARTRIDGES 1. Attach cartridge to Mark V™ [50ml], 380ml, 250ml [15:1 caulk gun], or 400ml dispensing systems [manual or pneumatic].
  
  2. Open tip.
  
  3. Burp cartridge by squeezing out some material until both sides are uniform (ensures no air bubbles are present during mixing).
  
  4. Attach mix nozzle to end of cartridge.
  
  5. Apply to substrate.
Comparable Materials for Devcon (ITW) Plastic Welder

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Spec Engine^® Results
- Plastic Welder II(Devcon (ITW))
  A 100% reactive, toughened structural acrylic adhesive formulated for bonding difficult-to-bond substrates such as nylon based alloys, epoxy composites, and modified polyesters.
- Plastic Welder White(Devcon (ITW))
  A toughened structural adhesive, after curing, produces superior strength load-bearing bonds to engineered plastics, room temperature cure, rapid fixture, non-sagging formula.
- Plastic Welder II White(Devcon (ITW))
  Medium curing toughened structural adhesive formulated for bonding difficult-to-bond substrates such as nylon-containing alloys modified polyesters, epoxy composites and standard plastics. Materials creamy consistency allows for easy application onto all substrates.
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