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Description for Elantas (Altana) Conathane EN-16
A two-component polyurethane potting compound & encapsulant, unfilled, room temperature curing, 100%-solids.Brand Conathane, Cytec Chemical Resistance Excellent resistance to oils, Chemical Resistance: Fluid Resistance: Excellent resistance to seawater, Excellent resistance to gasoline, Excellent resistance to JP-4 fuel Application Type Molding, Potting, Conformal Coating, Encapsulating 1 Part or 2 Part 2-Part Material Form Liquid Substrate Metals, Neoprene, Polyvinyl chloride Industry Military, Watertight electrical connectors, Cables, Cable end seals Manufacturer Elantas (Altana) Chemistry Polyether-based, Polyurethane Cure Method 2-Part Cure, Room temperature curing Application Temperature (°F) 140 Cure Temperature (°C) 25, 80, 20 to 25 Room temperature Cure Time (min) 10,080, 960 Viscosity (cPs) 4,000 Color Amber Fungus Resistance Fungus Resistance, Non-nutrient for fungus Arc Resistance (sec) Arc Resistance High Temperature Resistance (°C) Thermal shock resistant Volume Resistivity (O) 1.4e12 (ohm-cm) Key Specifications Comply with Directive 2011/65/EU, Mil-Spec (United States Military Standard): Conforms to MIL-M-24041C: PRO 20 -
Technical Data for Elantas (Altana) Conathane EN-16
Overview
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Chemical Resistance
- Chemical Resistance : Fluid Resistance : Water Resistance - Excellent resistance to seawater
- Chemical Resistance - Excellent resistance to JP-4 fuel, Excellent resistance to gasoline, Excellent resistance to oils
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Application Type
- Casting / Moldmaking - Molding
- Conformal Coating
- Pottant / Encapsulant - Potting, Encapsulating
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1 Part or 2 Part
- 2-Part
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Material Form
- Liquid
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Substrate
- Metal - Metals
- Polyvinyl chloride (PVC) - Polyvinyl chloride
- Neoprene
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Industry
- Military
- Connectors - Watertight electrical connectors
- Industrial - Harness breakouts, Casting and molding of mechanical parts, Lining material for conveyors, Lining material for chutes, Lining material for pumps
- Cable - Cables, Cable end seals
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Chemistry
- Solvent-Based - Polyether-based
- Polyurethane
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Application Method
- Other - Meter-mix Vacuum Potting / Casting, Meter-mix Bench Potting / Casting, Hand-mix Bench Potting / Casting
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Cure Method
- Room Temperature / Air Dry - Room temperature curing
- 2-Part Cure
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Color
- Red - Amber
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Key Specifications
- RoHS (Restriction of Hazardous Substances) - Comply with Directive 2011/65/EU
- Mil-Spec (United States Military Standard) : M-24041C - Conforms to MIL-M-24041C: PRO 20
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Brand
- Conathane
- Cytec
Specifications
Cure Specs
Application Temperature (°F) 140 Cure Temperature (°C) 25, 80, 20 to 25 Room temperature Cure Time (min) 10,080, 960 Viscosity (cPs) 4,000 Test Method Linear Shrinkage (%) 2.60 Work / Pot Time (min) 30 Test Method Mix Ratio 4:1 (by volume), 100:25 (by weight), 100:25 (by volume) Bond Strength
Compressive Strength (psi) 44 (%) Test Method Tear Strength (piw) 420 (pli) Test Method Tensile Strength (psi) 4,220, 720, 1,300 Test Method Material Resistance
Fungus Resistance Fungus Resistance, Non-nutrient for fungus Arc Resistance (sec) Arc Resistance Abrasion Resistance Outstanding High Temperature Resistance (°C) Thermal shock resistant Moisture/Humidity Resistance Excellent hydrolytic stability Conductivity
Unfilled Unfilled Dissipation Factor 0.03000, 0.03000, 0.08000 Test Method Insulation Resistance (O) Insulation Resistance, 1.5e11 (ohms) Test Method Dielectric Strength (V/mil) 480, Electrical Insulation Test Method Dielectric Constant 6.60, 6.40, 4.90 Test Method Surface Resistivity (O) 1.7e14 (ohms / sq.) Test Method Volume Resistivity (O) 1.4e12 (ohm-cm) Test Method Hardness
Shore A Hardness 80 Test Method Elongation (%) 510 Test Method Other Properties
% Solids (%) 100 Business Information
Shelf Life Details All Systems should be stored at temperatures of 65°F to 85°F in tightly closed containers. If containers are opened and the contents only partially used, the container should be flushed with dry nitrogen or dry air before being resealed., Store below 25°C / 77°F in a dry controlled environment out of direct sunlight. This material should be suitable for use stored under these conditions in the original sealed containers for twelve (12) months from the date of shipment. Shelf Life Temperature (°F) 149 to 185, 77 Shelf Life Type From the date of shipment Shelf Life (mon) 0 -
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Best Practices for Elantas (Altana) Conathane EN-16
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Application
EN-16 potting compound and encapsulant may be applied by ordinary casting techniques or by injection molding techniques. For most injection molding applications, injection pressures of 40 – 120 psi are generally used. If molding compound is injected at elevated temperatures (60°C / 140°F to 82°C / 180°F), lower injection pressures (10 – 30 psi) should be used to prevent air from being entrapped in the compound.
Best results are obtained when the part being molded and the mold itself are approximately 10 - 20°F (5 – 10°C) warmer than the compound being injected. It is recommended that injection holes be located in the bottom of the mold and air bleed holes located in the top of prevent air pockets in the mold.
Cure 7 days at 25°C / 77°F – or – 16 hours at 80°C / 176°F
The cure schedules above are based on time after the unit reaches the specified temperature and are recommendations only. The user is responsible for determining the optimum cure conditions for his application.
To approve adhesion, three primers have been developed for use with the EN-16. CONAP® AD-1146 is recommended for metals, CONAP® PR-1167 for neoprene and CONAP® AD-1161 for polyvinyl chloride.
Molds may be coated with CONAP® MR-5002 mold release to ensure easy removal of cast parts.
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Mixing
Mix individual components thoroughly before use.
Mix the EN-16 Part A and EN-16 Part B in the ratio specified above until homogeneous. Components may be preheated up to 60°C if reduced viscosity is required. If hand mixing, degas at >27 in. Hg vacuum before use.
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Deairing/Degassing
For cosmetically clean and bubble-free castings, the mixed system should be degassed at 1 to 5mm Hg vacuum. Containers should be large enough to allow for frothing during degassing.
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Viscosity Test Methods
Viscosity | Test Method | Temperature |
---|---|---|
4,000 cPs | Initial | 25°C |
Work / Pot Time Test Methods
Work / Pot Time | Test Method | Temperature |
---|---|---|
30 min | (1 lb. Mass) | 25°C |
Compressive Strength Test Methods
Compressive Strength | Type | Test Method |
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44 (%) | Compression Set | Method B, ASTM D395 |
Tear Strength Test Methods
Tear Strength | Cure Temperature | Test Method |
---|---|---|
420 (pli) | 25°C | ASTM D624 |
Tensile Strength Test Methods
Tensile Strength | Cure Temperature | Test Method |
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4,220 psi | 25°C | ASTM D412 |
720 psi | 25°C | 100% modulus, ASTM D412 |
1,300 psi | 25°C | 300% modulus, ASTM D412 |
Dielectric Constant Test Methods
Dielectric Constant | Temperature | Test Method |
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6.60 | 25°C | 100 Hz, ASTM D150 |
6.40 | 25°C | 1 kHz, ASTM D150 |
4.90 | 25°C | 1 MHz, ASTM D150 |
Dielectric Strength Test Methods
Dielectric Strength | Temperature | Test Method |
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480 V/mil | 25°C | 1/16”, ASTM D149 |
Electrical Insulation |
Dissipation Factor Test Methods
Dissipation Factor | Temperature | Test Method |
---|---|---|
0.03000 | 25°C | 100 Hz, ASTM D150 |
0.03000 | 25°C | 1 kHz, ASTM D150 |
0.08000 | 25°C | 1 MHz, ASTM D150 |
Insulation Resistance Test Methods
Insulation Resistance | Temperature | Test Method |
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Insulation Resistance | ||
1.5e11 (ohms) | 25°C | MIL-M-24041C |
Surface Resistivity Test Methods
Surface Resistivity | Temperature | Test Method |
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1.7e14 (ohms / sq.) | 25°C | ASTM D257 |
Volume Resistivity Test Methods
Volume Resistivity | Temp (°C) | Test Method |
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1.4e12 (ohm-cm) | 25°C | ASTM D257 |
Elongation Test Methods
Elongation | Test Method |
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510 % | ASTM D412, Ultimate, 25°C / 77°F |
Shore A Hardness Test Methods
Shore A Hardness | Shore Hardness Test Method | Hardness Temperature |
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80 | ASTM D2240 | 25°C |