Dow 3-4155 HV Dielectric Gel Kit

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Description for Dow 3-4155 HV Dielectric Gel Kit

Extremely soft to medium hardness, thermal/mechanical shock and vibration damping, excellent dielectric properties, flexible cure schedule, reversion resistant, thick section cure, compatible with automated dispensing equipment, and physical and electrical stability over a wider temperature range than the other types of gels.

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Application Type	Seal
1 Part or 2 Part	2-Part
Material Form	Gel
Industry	Circuits, Smart Meters, E-Mobility Solutions, Smart Home Devices, Electronics, Optoelectronics
Manufacturer	Dow
Chemistry	Silicone, Solvent-free
Cure Method	Part A/Part B
Cure Temperature (°C)	20 to 25, 20 to 25
Cure Time (min)	Fast, 60
Viscosity (cPs)	High, 1,875
Color	Transparent green, Transparent green
High Temperature Resistance (°C)	200
Low Temperature Resistance (°C)	-45, -55
Volume Resistivity (O)	2.8E+14 (ohms/cm)
Light Refractive Index (RI)	High

Best Practices for Dow 3-4155 HV Dielectric Gel Kit

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Technical Data for Dow 3-4155 HV Dielectric Gel Kit

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Overview

Application Type
- Sealant - Seal
1 Part or 2 Part
- 2-Part
Material Form
- Gel
Industry
- Smart Meters
- Smart Home Devices
- E-Mobility Solutions
- Electronics - Circuits, Optoelectronics
- Industrial - Delicate components
Chemistry
- Solvent-Free
- Silicone
Application Method
- Dispenser - Automated dispensing equipment
Cure Method
- 2-Part Cure - Part A/Part B
Color
- Clear / Transparent - Transparent green
- Green - Transparent green

Specifications

Cure Specs

Cure Temperature (°C)	20 to 25, 20 to 25
Cure Time (min)	Fast, 60
Viscosity (cPs)	High, 1,875
Work / Pot Time (min)	8	Test Method
Mix Ratio	1:1 (by volume)

Material Resistance

High Temperature Resistance (°C)	200
Low Temperature Resistance (°C)	-45, -55
Moisture/Humidity Resistance	Moisture/humidity resistance

Conductivity

Dissipation Factor	0.02000, <0.00010	Test Method
Dielectric Strength (V/mil)	400, Excellent
Dielectric Constant	2.96, 2.96	Test Method
Volume Resistivity (O)	2.8E+14 (ohms/cm)

Hardness

Shore A Hardness	62 (grams)
Flexibility	Flexible, Resilient

Other Properties

Light Refractive Index (RI)	High
Specific Gravity	1.000	Test Method

Business Information

Shelf Life Details	Storage conditions and shelf life (“Use By” date) are indicated on the product label.
Shelf Life Temperature (°F)	77
Shelf Life (mon)	12

Best Practices for Dow 3-4155 HV Dielectric Gel Kit

*See Terms of Use Below
1. Mixing
  
  Some gels are supplied in bladder packs that avoid direct air contact with the liquid gel components, allowing use of air pressure over the pack in a pressure pot for dispensing. Do not apply air pressure directly to the liquid gel surface (without the bladder pack) as the gel can become supersaturated with air and bubbling can occur when the material is dispensed and cured. Use of bladder packs prevents bubbling, maintains cleanliness and avoids gel contamination. In general, gels are supplied as two-part products that are mixed in a 1:1 ratio (Parts A and B)
  
  one-part gels are available that eliminate the need for mixing. Gels can be dispensed manually or by using one of the available types of meter mix equipment. Typically, the two components are of matched viscosities and are readily mixed with static or dynamic mixers, with automated meter-mix normally used for high volume processes. For low-volume applications, manual weighing and simple hand mixing may be appropriate. Inaccurate proportioning or inadequate mixing may cause localized or widespread problems affecting the gel properties or cure characteristics. If possible, the potential for entrapment and incorporation of gas (typically air) should be considered during design of the part and selection of a process to mix and dispense the gel. This is especially important with higher-viscosity and faster-curing gels. Degassing at >28 inches (10-20 mm) Hg vacuum may be necessary to ensure a void-free, protective layer.
2. Testing
  
  If a substrate or material is questionable with respect to potentially causing inhibition of cure, it is recommended that a small scale compatibility test be run to ascertain suitability in a given application. The presence of liquid or uncured product at the interface between the questionable substrate and the cured gel indicates incompatibility and inhibition of cure.
Comparable Materials for Dow 3-4155 HV Dielectric Gel Kit

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Spec Engine^® Results
- Dowsil 3-4150 Dielectric Gel(Dow)
  A two-part, transparent green, 1:1 mix ratio, fast RT cure gel
- Fluorogel Q3-6679 Dielectric Gel(Dow)
  A two-part, clear, solvent resistant gel, room temperature or heat cure, long working time, resistant to fuels.
- Dowsil 3-4170 Dielectric Gel(Dow)
  • Clear • Fast heat cure • Long working time and low viscosity aid process flexibility • Impregnation may be successful without vacuum
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